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Pan Granulator2021-12-25T15:25:31+08:00
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The pan grnaulator is an important fertilizer pellets making machine. When producing the granular organic fertilizer or the compound one, you can use the plate pellet making machine. For improving the granulating efficiency, FPC designs a high-quality pan granulator. There are many structural and technical advantages of the FPC disc granulation machine. When you are purchasing the granulating machine, we recommend the FPC pan granulation machine. After choosing us,  you will experience many first-class service like technical support. From the following, you can know more about the FPC pan granulation machine.

Alice

Senior Plant Design Engineer

Learn more about setting up fertilizer plant

Contact us to get a fertilizer production line for your plant

0086-180-3757-2883

How does the disc granulator machine work for fertilizer pellets production?

While using the fertilizer disc granulator, there are four granulation steps. They are materials adding, fertilizer granulating, finished produts discharging and unquality products returning. You can learn about the specific granulating processes of disk fertilizer pelletizer from the following.

What are difference between pan fertilizer making machine and other granulation machines ?

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The about is four-step granulation process of disc fertilizer pelletizer. You can use it for 1-5mm fertilizer granules production. FPC produces many types of disc granulator machines.  You can find an ideal fertilizer disc type granulator from us. Welcome to consultation.

Four Advanced Designs of FPC Disc Granulator Machine

From the above, you can get a futher understanding about the disc granulation process. While using disc granulator for fertilizer pellets production, you can consider FPC disc pelletizer. The disc granulation machine designed and produced by FPC company can make the fertilizer efficiently. It is related its reasonable structure. You can know about four great design points from the following.

Five Design Highlights of Pan Granulator
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The pan granulator has a hollow silo. The hollow silo can be adjusted. The customers can adjust the angle of disc to control fertilizer pellets size. Our technical saff will guide you the method.

The scraper of the disc granulator is fixed on the frame by bolts. The scraper plays the role of cleaning the material at the bottom of the disc. At the same time, it can reduce the materials waste. The automatic cleaning equipment is made of anti-corrosion and wear-resistant material.

On the one hand, the base of the disc pelletizer can support the disc body. On the other hand, the base device need maintain the pan granulator machine balance when you are operating the machine. Therefore, we choose stronger, more durable carbon steel to form the base of the disc granulator.

Our pan granulator adopts the flexible belt design. When you operate the disc pelletizer ,the flexible belt drives the reducer and motor. That working mode can make machine run more stably. Moreover, the flexible belt can also reduce the impact force of the pan pelletizer. Such design of the pan pelletizer belt can prolong the service life of the machine.

It can be seen from the above structural characteristics that the pan granulator has a compact overall structure and the advantage of saving working area. Therefore it is an ideal equipment for organic fertilizer and compound fertilizer granulation ,and also is widely welcomed by fertilizer manufacturers.

Here are technical parameters about different models of pan granulator, such as SXYZ-500,SXYZ-1000,SXYZ-1800. The data is just for your reference.

Model Diameter of disc (mm) Edge of Height(mm) Rotary Speed(r/min) Motor(kw) Reduceer Model Capacity(t/h) Dimensions(mm)
SXYZ-500 500 200 32 0.55 BWY0-43-0.55 0.02-0.05 650×600×800
SXYZ-600 600 280 33.5 0.75 BWY0-43-0.55 0.05-0.1 800×700×950
SXYZ-800 800 200 21 1.5 XWD4-71-1.5 0.1-0.2 900×1000×1100
SXYZ-1000 1000 250  21 1.5 XWD4-71-1.5 0.2-0.3 1200×950×1300
SXYZ-1200 1200 250  21 1.5 XWD4-71-1.5 0.3-0.5 1200×1470×1700
SXYZ-1500 1500 300  21 3 XWD5-71-3 0.5-0.8 1760×1500×1950
SXYZ-1800 1800 300  21 3 XWD5-71-3 0.8-1.2 2060×1700×2130
SXYZ-2000 2000 350  21 4 XWD5-71-4 1.2-1.5 2260×1650×2250
SXYZ-2500 2500 450 14 7.5 ZQ350 1.5-2.0 2900×2000×2750
SXYZ-2800 2800 450 14 11 ZQ350 2-3 3200×2200×3000
SXYZ-3000 3000 450 14 11 ZQ350 2-4 3400×2400×3100
SXYZ-3600 3600 450 13 18.5 ZQ400 4-6 4100×2900×3800

2 Methods To Control The Size Of Fertilizer Particles By Operating FPC Pan Granulator.

While producing the fertilizer particles, you may get the unqualified pellets. What  should you do to adjust the particle size? By using FPC pan granulator, you can control the particle size to meet the production requirements. There are 2 ways to control the manure granules size.

Control The Pan Slope Angle

Because the size of the disc inclination angle of the disc granulator is also related to the size of the formed fertilizer particles. You can adjust the final granules size by controlling the pan slop angle. Generally speaking, the steeper the slope of the disk, the smaller the fertilizer particles formed by the disk granulator. On the contrary, the more gentle the disc slope, the larger the particles.

Control Moisture

The size of fertilizer granules is related to water content in the animals manure and other raw materials. So you can control the raw material moisture through controlling the water spray system. What you need to know is that lower water content in the materials ,  the smaller size fertilizer particles produced by pan pelletizer machine. Conversely, the more water, the bigger size.

How can I adjust  pan granulation machine and spray water device?

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How do you use a pan granulator efficiently in fertilizer production?

While using the pan granulating machine, you must want to make the fertilizer pellets with high efficiency. But how do you make the granulating machine work with high efficiency. Here are four tips to make your disk granulator work efficiently.

Pan Granulator for 2 Fertilizer Production Lines

The disc granulation machine are mainly used in fertilizer production line. To meet customer’s fertilizer requirements, we research and produce two type of fertilizer disc granulation lines. One is organic fertilizer disc granulation line, and the other is compound fertilizer disc granultion line. There are 1-10 tpd disc fertilizer granules production lines for sale in FPC company. You can know these two types of fertilizer production lines from the following.

The pan granulator is an important fertilizer pellet making equipment. You can use the disc granulation machine in the organic fertilizer production lines or the compound ones.  You can know more from the following.

The disc pelletizer machine produced by FPC company is widly  used in organic fertilizer granules production line. When make the fertilizer from animal manure, crop straws and bentonite, ect, you can use the disc fertilizer granulation line. We can provide you with 1-10t/h organic fertilizer pan granulation line.

The granular fertilizer production line  designed by FPC company can be also used for compound fertilizer pellet production. You can use it to process quartz sand powder, soda ash, sodium silicate solution, cooked stone.  Here are different deployments of disc fertilizer granulation line for sale in our company. Welcome to get the detailed inquiry.

Organic and Compound Fertilizer Pan Granulation Line 3D Flow Chart Designed by FPC
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4 Advantages of Pan Granulator in Fertilizer Production Line

Compared with other granulation, the disk granulator has many advantages in the fertilizer production. That’s why so many fertilizer manufacturers would like to use the pan pellet making machine to produce the fertilizer granules. You can learn the 4 advantages of the pan granulator from the following.

Adjustable Fertilizer Particle Size

FPC pan pelletizer has a wide control range of the fertilizer particles size. The diameter of finished fertilizer pellets you can make is 1-8mm. You can adjust the fertilizer particles size by controlling pan slop angle,rotation rates of the granulator and the moisture of the fertilizer materials.

Short Fertilizer Production Process

FPC pan granulating machine has a rapid granulation speed. Within 5-8min, you can form the powder fertilizer into particles by using plate pelletizer. Furthermore, the granulation process of the disc granulator is not very complicated. When the disk granulator works, it needs less labor. So the pan granulating machine is more suitable for medium-size and small fertilizer production factory.

High Fertilizer Production Capacity

Different specifications of pan granulators have different production capacities. The maximum fertilizer granulation capacity of FPC disc granulating machine can up to about 6 tons per hour. Our company designs different types of the pan granulator. Therefore, you can choose different specifications according to your own actual fertilizer production needs.

High Quality Of Fertilizer Particles

The surface of the fertilizer pellets produced by disc granulator are more even. And the size of the fertilizer granules granulated by the disc granulator is more uniform. In addition, the fertilizer pan granulator also has a automatic classification function for fertilizer pellets.

What technical parameters of disc fertilizer pellets making machine can I get from you?

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What Is the Price of Disc Granulator Production Line?

The price of disc granulator production line is related to its configuration and production capacity. From the above, we can know that disc fertilizer granulator can be used in organic fertilizer granules production line and compound fertilizer granulation line. These two kinds of disc granulation production lines are sold at the different prices. You can know their prices and configurations from the following.

How Much Is the Organic Fertilizer Disc Granulation Line?

The organic fertilizer disc granulation line price ranges from $110,000 to $550,000. The entire organic fertilizer pan granulation line can produce 1-20 tons of fertilizer pellets per hour. The machines needed to deploy include compost turner, crushing machine, screening machine, coating machine, disc fertilizer granulator and other fertilizer auxiliary machines. The disc granulation lines of different production capacities will be equipped with different fertilizer making machines. We can design best organic fertilizer disk granulation line based on your production needs.

How Much Does the Compound Fertilizer Pan Granulation Line Cost?

The price of compound fertilizer pan granulation line is cha. The compound fertilizer pan granulation line price is $25,000.00 – $500,000. You should buy many types of fertilizer machines to deploy whole compound fertilizer production line. For example, you need to automatic batching systems, fertilizer crusher, fertilizer disc granulator, fertilizer dryer and cooler, fertilizer coater and fertilizer packing machine. These machines from FPC company have strong adaptability. You can use them to make the NPK fertilizer, di-calcium phosphate fertilizer,ammonia fertilizer and potash fertilizer.

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Compound Fertilizer Disc Granulation Production Line
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4 Points You Need To Pay Attention To If You Want Your Pan Granulator To Have A Long Service Life.

For reducing the cost of the production equipment, you should often note the operation situations of the pan granulation machine. Here are 4 suggestions you can refer to while using the disc pellet making machine.

Temperature

When the plate granulator works, you find that the temperature of he reducer bearing part is too high. And at the same time, there is some noise in the reducer  At this moment, you need to refuel the reducer and overhaul it in time.

Stability

When the fuselage of the pan granulator runs unstably, you should pay attention to check the gap of the couplings. If it is too close, you should adjust the gap between the couplings. By doing so, you can avoid the production accidents.

Lubrication

If the temperature of the bearing at both ends of the bearing chamber is abnormally high, you have to stop machine for maintenance and add grease. Under  normal conditions, you should add butter to the bearing chamber every 5-6 days.

Operation Rules

In addition, you need to pay attention to the operating rules of the disc pelletizer machine; such as: machine temperature, rotate speed, etc. According to different situations, you can timely take measures to overhaul the disc granulator.

    If you have any interest or need of our product, just feel free to send inquiry to us!

    Notes: for a better and efficient quotation, if your raw materials are animal manures, minimum processing capacity shall meet 10 ton per day, and the animal farm scale should as follows:

    • Chicken farm:  ≥200,000 chicken
    • Cow Farm: ≥500 cows
    • Pig Farm:≥1000 pigs

    Detailed calculating methods, click here..

    Your Name *
    Your Country *
    Email Address *
    Phone Number
    Raw Materials *
    Capacity Per Day*

    Brief Introduction Your Project?*

    *We respect your privacy, and will not share your personal information with other entities.

    Where Is the Disc Granulator Machine for Poultry Waste Manure?2021-12-03T15:45:56+08:00
    Alice

    Senior Plant Design Engineer

    Learn more about setting up fertilizer plant

    Contact us to get a fertilizer production line for your plant

    0086-180-3757-2883

    FPC is a company which specializes in granulating machines research and development. There are many types of fertilizer granulators for sale in FPC company. Therefore, you can get the quality and efficient pan granulator here.

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    There are many models of disc organic fertilizer granulator produced in FPC factory. You can tell us about your production capacity and budget, we will recommend the most suitable type of disk pelletizer for you.

    Disc Fertilizer Pelletizer Products Display

      If you have any interest or need of our product, just feel free to send inquiry to us!

      Notes: for a better and efficient quotation, if your raw materials are animal manures, minimum processing capacity shall meet 10 ton per day, and the animal farm scale should as follows:

      • Chicken farm:  ≥200,000 chicken
      • Cow Farm: ≥500 cows
      • Pig Farm:≥1000 pigs

      Detailed calculating methods, click here..

      Your Name *
      Your Country *
      Email Address *
      Phone Number
      Raw Materials *
      Capacity Per Day*

      Brief Introduction Your Project?*

      *We respect your privacy, and will not share your personal information with other entities.

      What Is the Pan Granulation Process?2021-10-21T14:53:53+08:00
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      Detailed Pan Granulation Process

      First, deliver the powder fertilizer into the disc evenly. When working, the spray device on pan pellet making machine adds the water into the disc . The moisture is the key to form granules. Within 5-8minutes, fertilizer pellets will be formed. After granulation, you can get the finished fertilizer pellets with about 30% moisture. When reaching the required size, the qualified fertilizer granules will be discharged from the machine automatically. With FPC pan fertilizer granulation machine, you can produce 1-8mm fertilizer pellets.

      The above data are just for your reference. The disc granulator manufactured from FPC has high working efficient and high granulate rate. For example, FPC disc granulator can granulate the fertilizer continuously. You can produce 0.02t-6t fertilizer pellets per hour by using pan granulator. What’s more, pellet rate of FPC plate granulator is more than 93%.

      Two Methods to Adjust Granules Size

      In addition, you can adjust the fertilizer pellets size with the pan pellet making machine. There are two ways to adjust the fertilizer granules size. One is control the moisture. You can adjust the spray system to control the water content. The more water, the bigger granules. The other is to adjust pan slop angle. Sharper slope, smaller size.

        If you have any interest or need of our product, just feel free to send inquiry to us!

        Notes: for a better and efficient quotation, if your raw materials are animal manures, minimum processing capacity shall meet 10 ton per day, and the animal farm scale should as follows:

        • Chicken farm:  ≥200,000 chicken
        • Cow Farm: ≥500 cows
        • Pig Farm:≥1000 pigs

        Detailed calculating methods, click here..

        Your Name *
        Your Country *
        Email Address *
        Phone Number
        Raw Materials *
        Capacity Per Day*

        Brief Introduction Your Project?*

        *We respect your privacy, and will not share your personal information with other entities.

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