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Groove Type Compost Turner2022-08-18T14:16:38+08:00
Groove Compost Turner Laying in FPC Fertilizer Equipment Production Factory
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Groove type compost turner is a very important production equipment in the organic fertilizer production process. What is the main role of the groove type composting machine in organic fertilizer production? The trench-type compost turner can adjust the moisture and temperature in the material to shorten the fermentation period. In order to make better compost, SX designs the groove type compost turning machine. The SX trench-type composting machine is simpler, easier to operate. What’s more, the composting machine has wear-resistant and anti-corrosion features. When buying the groove-type composting machine, you can provide us with your output and budget. We will offer you the suitable composting equipment for you. In addition, we will provide you with a variety of special services, such as customized services and on-site installation services. As a manufacturer of organic fertilizer equipment for many years, we are confident to provide you with first class service.

Alice

Senior Plant Design Engineer

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What Is The Technical Specification Of The Groove Type Compost Turner

If you need compost the organic waste in the groove, the SX groove type composting tuner machine will be your best choice. You can refer to the detailed technical parameters about the SX groove type compost turner from the following.

Simple Trench Type Compost Turner from FPC with Compact Structure
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The Simple Structure

The groove type composting machine produced by SX consists of groove changer, mobile motor, electric control cabinet, remote control operating handle and cable roller. Therefore, our groove type compost turner has a simple structure. Because we equipped the groove type composting machine with an electric control cabinet and a remote control handle, you can remotely operate the machine to reduce the contact with the material. And these operations are easy to handle.

The High-Quality Materials

The rack part of the groove type composting turner machine is made of high-quality square pipe processing. The material frame with such materials is strong and durable. Our flipping teeth of the groove type composting equipment is made of 12mm steel plate processed by laser cutting machine. By using the groove compost turner, you get not only high working efficiency, but also get the long-term service life of the machine. Because the machine with such flip has the advantages of wear resistance and corrosion resistance.

Turning Teeth Of Trench Type Composter Designed by FPC
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Groove Type Composter Test Run on Fertilizer Production Site
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The Flipping Area

In general, our company can produce the groove type composting equipment within the width of 2m-20m and length of 0.8m-3m. We can customize the groove type compost turner machine for you with different widths and depth of materials according to your actual production requirements.

The above data is for your reference only. You can ask us with customized requirements according to the needs of your organic fertilizer production. We will customize the groove type composting facility for you.

Here are the technical parameters about the SXCFP3000, SXCFP4000,SXCFP5000 groove type compost turner. The data is just for your reference.

Model SXCFP3000 SXCFP4000 SXCFP5000
Power(KW) 18.5+3+2.2 18.5+3+2.2 22+3+2.2
Walking Speed(M/H) 50 50 50
No-load Speed(M/H) 100 100 100
Fermentation Tank Size (mm)(W*H) 3000*1050 4000*1050 5000*1050
Stirring-teeth hoisting heights(mm) 1000 1000 1000

How Does The Groove Type Compost Turner Process The Organic Waste?

The trench-type compost turner plays an important role in the composting process of materials. So how exactly does it work when you are using the groove type composting tuner machine? You can be clear about how the trench-type compost turner working during the composting process.

Moving Device

The movement of the groove type compost turner depends on the tracks you installed on the walls on both sides of the fermentation groove in advance.

Powder Supply

The moving motor is the main power for the walking system of the groove type composting machine while flipping the organic manure.

Transmission

 The chain drives the walking wheel on the body to move on the track, so that the whole flip machine can move alone the track on the fermentation groove.

Working Part

When flipping, the flip teeth of the composting machine will rotate with flip shaft. At the same time, turning teeth flip the organic waste in the groove forward and crush the materials. As mentioned above, at this process, the material will be in full contact with the air, and the water and temperature will be adjusted to promote the process of fermentation.

Change Trench

When the groove type compost turner reaches the end of the fermentation trench, the hydraulic cylinder on the machine will raise the working table to a certain height and adjust the speed of the walking motor so that the trench type composting machine can quickly go back to the starting point. Then a complete working process is finished.

What is difference between groove type compost turner and other composting machines?

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Through the above, you can understand the working principle and the structures of the groove-type composting machine. if you have any questions about the composting process and the working process, you can contact with us. We will provide you with the detailed explain.

How To Use The Groove Type Compost Turner Correctly?

You can reduce the maintenance cost by using the In order to make the groove type compost turner woke normally, you should know about the following matters needing attention.

Installed Groove Type Compost Turning Machine from FPC Fertilizer Equipment Supplier
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  • No Unrelated Personnel: When you operate the groove type composting machine, other staff should stay away from the machine to prevent accidents.

  • Lubricate In Time: When the groove composting facility is flipping the organic waste, you can’t overhaul and lubricate the machine.

  • Use Electricity Safely: When replacing the slot or cable, you must cut off the power to avoid electric shock to ensure personal safe.

  • Control Compost Speed: When composting, you should control the walking speed of the groove type composting equipment, and remember not to over working speed.

  • Note The Distance: While the hydraulic cylinder is lifting the worktable, you must pay more attention to observe the distance between the flip teeth and the ground to avoid the tooth is damaged because the flip shaft is too low.

Through the above, you can know how to make the trench type compost turner operate more normally. By following the above, you can make the machine compost the raw materials more effectively. What’s more, you can reduce the fermentation time to improve the organic fertilizer production efficiency.

What Role Does The Groove Type Compost Turner Play In The Organic Fertilizer Production?

In the organic fertilizer production, the groove-type compost turning machine has the great effect to reduce the composting time. While it is working, the trench-type composting turner machine can reduce the raw materials moisture and the temperature, supply the oxygen, and shred the bulk material. You can know more information from the following.

The composting effect will be impacted by the both much and less material moisture. Therefore, the proper water content is more important in the composting process. For adjusting the moisture, SX designs the groove type compost turner machine specially. By flipping the material, the compost turning machine will make the raw materials contact with the air. Then the moisture in the raw materials will be evaporated so that regulate the water content. By using the composting machine, you can make the raw materials piles meet the aerobic fermentation condition.

The microbial activity in the material relies on sufficient oxygen. Therefore, you should keep the abundant oxygen in the materials. In order to supply the oxygen for the materials pile, you should use the trench type compost turner machine while fermenting the organic manure. When the groove type composting facility working, it will spray the material into the air, so that the material and air can be fully contacted. During this process, it can not only evaporate water in the organic waste, but also provide the materials piles with a large amount of fresh air.

When fermenting the organic manure, you also need to note the temperature of the material piles. Because both the high and the low temperature will hinder the activity of aerobic bacteria. Therefore, for composting better, you should use the composting machine to reduce the materials temperature. When the machine working, the material will be thrown into the air. In this way, there will be a good heat dissipation effect. In this way, you can ensure that the aerobic bacteria will active normally. What’s more, you can make the fermentation more efficient.

In order to make the raw materials ferment completely, you should lower the material size to increase the surface area of fermentation. The groove type composting equipment has certain auxiliary crushing function. While filling the organic manure, the stirring teeth of the composting turner will mix the materials, which will cause the bulk materials formed during composting to be crushed. Thus, you can shorten the fermentation period by suing the groove-type compost turner. What’s more, you will get the fermented materials with a better fineness.

How does groove type composter turn organic manure?

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As described above, the trench type fermentation machine can adjust the oxygen and water content of organic waste during composting. Therefore, the groove type compost turning machine will make an important effect during the fermentation process. Most importantly, you can improve the efficiency of organic fertilizer production by deploying the trench type compost machine.

How To Buy The Groove Type Compost Turner

When you are sure to use groove type fermentation mode to compost organic waste, how do you choose the right groove type composting turner machine? At this time, you can select the right groove type composting turner machine based on your organic fertilizer output and your budget.

Whether you produce particle granules or powder fertilizer, you should consider the production capacity for selecting composting machine. For example, when you intend to produce the 1-2 tons organic fertilizer of the organic fertilizer per hour, the trench type compost turner is more suitable for your fertilizer plant. In addition, you should also select the model of the trench-type compost turner based on the yield of your organic fertilizer production line.

When you make powder fertilizer, if your budget is around $ 45, 000, the groove type composting turner machine will be your best choice. And when you set up the organic fertilizer production line with the budget of $ 110, 000, you can also purchase the groove type compost turner. Because the production output of $110, 000 granules organic fertilizer production line is about 1 – 2 tons per hour. The trench-type compost turning machine is enough for your factory.

How can I get efficient groove type compost turning machine at best price?

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Of course, there are many factors like organic wastes and equipment that will affect how you choose the right groove type composting turning machine, but the main factors are production capacity and budget. You can also provide us with your budget and the yield of the production line. We will recommend you the most suitable composting machine.

What Can You Get After Buying The Groove Type Compost Turner From Sx?

Once choosing the SX, you can experience many special service, such as the customized service, maintenance service, guidance service and effective communication service. You can know the specification from the following.

We are a customer-oriented organic fertilizer equipment company. Our mission is to provide our customer with the high-performance facilities and the high-quality service. Therefore, we have the confidence to meet your requirements about the machines.

We have produced the groove-type compost turner for many years. Therefore, we can produce the trench-type composting machine with high performance. Once choosing the SX organic fertilizer production equipment, you can experience the first-class and high-quality service.

    If you have any interest or need of our product, just feel free to send inquiry to us!

    Your Name *
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    What are the possible reasons for the material cake in compost fermentation?2022-05-30T11:52:26+08:00

    Before starting your organic fertilizer business, you should make sure that your raw materials meet the production conditions. The raw materials need to go through the composting and fermentation process to produce a large number of metabolites that are beneficial to plant growth and absorption.It is worth noting that some composting materials are obvious caking after the compost fermentation process.It will affects the quality of the finished fertilizer. Based on our many years of experience, using high-quality composting machine and know some composting skills can prevent caking effectively. But first you should know what are the possible reasons for the material cake in compost fermentation? For preventing organic waste compost caking,we can supply the most effective composting machine solution for your organic fertilizer production plant.

    The moisture of the raw materials is too high

    Maintaining the proper moisture of the material is the first condition to promote the microbial activity and compost fermentation.However, in the process of composting fermentation, high moisture materials are easy to gather with other small materials to form caking. According to ShunXin years of experience, the most suitable moisture of composting material is 60% -75%.

    For meeting this water requirement, we can design a solid-liquid dewatering machine for your compost dryer plan.It can separate pig manure, duck manure, cow manure, chicken manure and other livestock manure into liquid organic fertilizer and solid organic fertilizer.Finally, it can very well help you control the moisture of composting materials.

    Insufficient composting depth

    In the fermentation process, deep composting turning can promote the uniform fermentation of composting materials.If the turning depth of the bottom material is not enough, it will easy to form a large number of lumps at the bottom.

    How to achieve deep composting turning ? ShunXin’s groove type compost turner and moving type compost turner all can finish deep turning.The turning height can be 0.8-1.5 meters. What’ more, whether it’s groove compost or ground compost, it can help you accelerate the composting fermentation process and produce high-quality fertilizer.

    Uneven airflow or insufficient surround

    Maintaining proper air in the compost process is conducive to the reproduction and activity of aerobic microorganisms. Once the airflow is uneven, it is prone to caking. When composting at high temperature, more attention should be paid to the tightness of the stack to facilitate ventilation. According to ShunXin years of experience,sorting or crushing compost improves air distribution and can promote organic decomposition.ShunXin recommends you leave a certain gap between the material piles, and can use our crawler compost turner machine or walking type compost turner to achieve efficient compost fermentation.

    Raw materials contain non-degradable materials

    Before compost process, crushing and sorting raw materials is a solution to avoid material caking. In the raw materials you collect, you can pay attention to filter out the non-decomposable materials. Otherwise it will easy to form cake because it cannot be decomposed.However, after sort out, if there are still large cake, how to deal with these bulk materials?The semi-wet material compost shredder produced by ShunXin can be widely used for the pulverization of biologically fermented semi-wet materials such as bio-organic compost fertilizer, municipal solid waste compost, grass peat, straw waste, livestock manure and so on.Besides,compost screening design also can screen out high quality powder materials using for subsequent granulation process.

    Compost fermentation is the first process for high-quality & efficient organic fertilizer production. 60% to 70% water content in composting material is the most suitable for preventing caking. To meet this water requirement, customers can use dewatering machines if composting materials are too wet. Meantime, compost turner with high working depth can avoid material caking.Last,keeping the air circulation between the fertilizer stacks and using compost shredder&screening can obtain excellent powder materials.Whatever your composting problem, we can provide you with a solution and design the right composting machine for your organic fertilizer manufacturing plant. Welcome to contact us!

      If you have any interest or need of our product, just feel free to send inquiry to us!

      Your Name *
      Your Country *
      Email Address *
      Phone Number
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      What Is the Composting Process by Using Groove Type Compost Turner?2021-10-21T17:18:03+08:00
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      In order to make compost successfully, you should treat the organic materials before using the groove type compost turner machine. First of all, you’d better use fertilizer blending machine to mix livestock and poultry manure with straw powder and other auxiliary materials fully. Then, you should adjust C/N,porosity and moisture reasonably according to the compost requirements. After that, the mixed organic materials can be put in the compost groove for aerobic fermentation.

      FPC produces groove type composting machine with different technical parameters. Welcome to our website to buy ideal trench type fermentation machine at perfect price.

        If you have any interest or need of our product, just feel free to send inquiry to us!

        Your Name *
        Your Country *
        Email Address *
        Phone Number
        Raw Materials *
        Capacity Per Hour*

        Brief Introduction Your Project?*

        *We respect your privacy, and will not share your personal information with other entities.

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