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How to Get Complete Organic Fertilizer Production Line with $90,000?

When managing a $90,000 organic fertilizer production lines, you should have a comprehensive understanding of the organic fertilizer production.

How can I get customized organic fertilizer production line?

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Three Kinds Of Raw Materials For The $90,000 Organic Fertilizer Production Lines

In organic fertilizer production, there are many raw materials you can choose to produce the organic fertilizer. You choose the raw materials for producing the organic fertilizer mainly from these three aspects. The followings are for your reference only. As for selecting raw materials, you can also choose them after investigate the local soil conditions, organic fertilizer sales market and planted crop types.

  • Animal Manure For Organic Fertilizer Production Lines

Livestock Manure Used for Organic Fertilizer Production Process

As we know, the livestock can’t  intake all of the nutrients in the feed. Therefore, livestock urine has sufficient nitrogen elements. And there are also a lot of cellulose, protein and other nutrients in livestock feces. Although there is poor nitrogen availability in the livestock manure, you can increase the humus content in the manure after composting. By composting, you can also produce a high-efficient animal manure organic fertilizer which can improve the crop yield and the soil quality.

However, it should be noted that the water content in the cow manure is higher than that in other livestock manures. Thus, there will be low nutrient content in the cow dung. For producing the cow manure organic fertilizer, you need do a dehydration treatment for the cow manure. If you need to dehydrate the animal manure, you can choose the SX organic fertilizer solid-liquid separator. There are many types and configurations of the solid-liquid separators you can select in SX.

In addition, the animal urine also has enough nutrient matters. You can make full use of it to make the liquid organic fertilizer. By doing so, you can not only make full use of the raw materials, but also make more benefit from producing the organic fertilizer.

Because of the special dietary characteristics of poultry, there are higher organic substances, nitrogen and phosphorus in poultry feces.

Among the poultry manure, goose manure has the same shortcoming as the cow dung which is high water content but low nutrients. Therefore, when you choose the goose manure as raw material of the organic fertilizer, you need use the dehydrator to treat it.

Because the temperature of poultry manure is easy to be increased during the organic fertilizer composting process, you can short the period of the composting.

 Poultry Manure for Organic Fertilizer Production

As mentioned above, you can know about that there are enough nutrients in the animal manures. And you can produce the organic fertilizer and the liquid organic fertilizer by using the animal waste. But there are still some points you need notice. The reason why you need compost the raw materials is that there are many pathogenic bacteria in the animal feces. After composting, you can remove the harmful bacteria completely.

  • Green Fertilizer For Organic Fertilizer Production Lines

Green fertilizer is a high-quality organic fertilizer source. That is because all kinds of green manure plants contain high organic substances and many nutrient elements and micro-elements.

 Top 8 Green Manure as Organic Manure Production Raw Materials

There are about 15% organic matter in the green manure plant. And the content of nitrogen will account for 0.3%-0.7% of fresh weight of the green manure. Legumes (such as alfalfa) are more abundant in nitrogen, about 0.3%-0.6%. Although there is high nitrogen content in the legume green manure, the content of phosphorus and potassium is relatively small, especially phosphorus.

Because after being composted, the green manure can support various nutrients for plants, the green manures are one of the most popular fertilizer among the customers.

  • Agricultural Waste For Organic Fertilizer Production Lines

Few Kinds of Agricultural Waste for Organic Fertilizer Production
Few Kinds of Agricultural Waste for Organic Fertilizer Production
Few Kinds of Agricultural Waste for Organic Fertilizer Production

Through the above, you can collect the organic fertilizer raw materials from three sources. But there are some problems of these raw materials. Therefore, you’d better use the fertilizer production equipment to treat the materials. In this way, you can make the organic manure with higher-quality.

Alice

Senior Plant Design Engineer

Learn more about setting up fertilizer plant

Contact us to get a fertilizer production line for your plant

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How To Design The Organic Fertilizer Production Lines Within $90,000?

There is powder organic fertilizer, column shape organic fertilizer and spherical organic fertilizer in the fertilizer sales market at present. However, considering you want to set up an organic fertilizer production lines within $90,000, we suggest that you make the powder organic fertilizer. There are four steps of the powder organic fertilizer production process. You can refer to the following.

Composting Process Of Organic Fertilizer Production Lines

The composting is the first and important process for producing the organic fertilizer. Therefore, you should note many factors when composting. Before composting, in order compost normally, you should adjust the factors like moisture, pH of the materials which will affect the composting process. While composting, you should focus on the material temperature to adjust the composting stage and effect. In order to make composting better, generally you should flip the raw material to adjust the moisture and oxygen content by using the organic fertilizer composting machine.

Large Scale Wheel Type Compost Turner on Organic Fermentation Production Sites
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Vertical Type Crushing Machines from FPC Fertilizer Equipment Making Factory
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Crushing Process Of Organic Fertilizer Production Lines

After composting, there are fewer organic matters in the raw materials than before. Moreover, almost all the organic substances are transformed. And the materials particles sizes also become smaller. However, there are still some inorganic matters like stones, plastic in the fermented organic fertilizer. Therefore, you should use the crusher to grind the bulk materials and the inorganic matters. By doing so, you can refine the organic fertilizer powder to make the fertilizer more beautiful.

Screening Process Of Organic Fertilizer Production Lines

After crushing, you will get the organic fertilizer with almost the same fineness. But in order to make the powder organic fertilizer have a better appearance, you need to screen the organic fertilizer powder. Then you can package it into powdered organic fertilizer with different fineness. When screening, you need to use the organic fertilizer screening machine. SX has various types of screening machines. We can recommend the most suitable multi-stage screening machine according to your budget of US $90,000.

Rotary Drum Screening Machine for Powder or Granular Fertilizer Production Plant
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Double bucket bagging equipment for Small to Large scale Fertilizer Production
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Packing Process Of Organic Fertilizer Production Lines

In order to be convenient for storage and transportation, you need to package the powder organic fertilizer. During packing process, in order to save manpower, you can use the organic fertilizer packaging machine. By using the packaging machine, you can make the packaging process more automated. As a result, you can improve the organic fertilizer production efficiency. Because of poor ventilation or wet environment, the quality of powder organic fertilizer products will be affected. Therefore, you should pay attention to organic fertilizer storage place should have a dry and ventilated features.

As described above, the composting process is more important in the organic fertilizer production lines. But how can you compost the raw materials better? The followings can give you some useful suggestions.

How To Compost For The$90,000 Organic Fertilizer Production Lines?

As mentioned above, the organic fertilizer composting process can be divided into three stages: preparation, the first fermentation and the second fermentation

  • How To Prepare The Materials For Composting of Organic Fertilizer Production Lines ?

There are six steps you should do while preparing the organic fertilizer materials. The following detailed information can be your reference.

Adjust The Water Content

From the above two aspects, you could know that it is important to regulate the water content in the fertilizer raw materials. Therefore, you’d better use the solid-liquid separator to treat the raw material with high water content. In the end, after many experiments, the water content at 45%-60% is the most suitable for composting according to the weight of the raw materials.

Adjust The Materials C/N

Adjust Material Particles Size

While selecting the fertilizer crushing machine, you should still consider it from the economic aspect. Because the finer the crusher, the greater the power consumption, and the cost of processing materials will also be increased. For the 90,000-dollar organic fertilizer production line, you should choose some soft, perishable organic waste to produce organic fertilizer to reduce the cost of the energy consumption.

Adjust Materials pH Value

Adjust Organic Matter Content

Add Microbial Inoculants

Based on the results of extensive research at home and abroad, we will find the benefits of adding the inoculation agent to the material. You can know the further information from the following.

  • What Is The First Fermentation Of  Organic Fertilizer Production Lines?

You can make the first fermentation in the open – air environment or in the fermentation device. But for the $90,000 organic fertilizer production lines, when composting, you can build the groove or pile the materials into the windrow in the workshop to make the first fermentation. Then the first fermentation includes heating stage, high temperature stage and cooling stages.

At the heating stage, microbes in the raw material began to grow and reproduce, the decomposed firstly perishable substances produce carbon dioxide, water and heat. The materials temperature will rise generally. From the above, there are harmful pests in organic waste, you need to make the raw materials undergo high temperature fermentation to remove these bacteria. Therefore, as the temperature rises, different germs are killed. For example, most E. coli can die within an hour at 55℃. Salmonella stops growing at 46℃.

During the high temperature stage, the material temperature can rise to 65℃ – 70℃. At this stage, you need to flip the material periodically to ensure that the material temperature will not be too high. Because the too high temperature will inhibit the decomposition and reproduction of microorganisms in the material, resulting in poor composting effect. In addition, by flipping the materials, you can supply the oxygen for the materials to meet the aerobic fermentation requirements.

At the cooling stage, the high stage will last for a period of time. Then the microbial activity begins to decrease, the discharged heat also gradually decreases. In the end, the temperature of the material gradually decreases.

Self Propelled Crawler Compost Turning Machine Used to Organic Manure Fermentation
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  • Why To Do The Secondary Fermentation For Organic Fertilizer Production Lines?

At the first fermentation stage, the decomposed substances such as cellulose have been decomposed by microorganisms. Then you need to make organic matters that aren’t decomposed undergo secondary fermentation. After secondary fermentation, organic matter will be further decomposed into stable organic matter such as humic acid and amino acid. Then how do you do the secondary fermentation?

Prepare For The Secondary Fermentation

Before the second fermentation, generally you need to pile the organic fertilizer materials up to 1-2m high. In this way, you can use the organic fertilizer composting machine to flip the material effectively.

While The Secondary Fermentation

During the secondary fermentation, it is important to supply sufficient oxygen and adjust  moisture for  materials. You’d better use the organic fertilizer composting turner machine to flip the materials regularly.

In summary, you can better compost the raw materials through the above methods. In addition, while producing the organic fertilizer, you also need to use organic fertilizer production machines to improve the efficiency of each process. From the following, you can know what kind of production equipment is suitable for the $90,000 organic fertilizer production lines.

The Composting Turner For The $90,000 Organic Fertilizer Production Lines

You can get about 20 tons powder organic fertilizer in an hour by running the $90,000 organic fertilizer production lines. Therefore, we recommend you choose the wheel type compost turner with high working efficiency. There are many high-quality wheel type composting turners in SX. You can refer to the following characteristics of the SX organic fertilizer wheel type composting machine.

Large Scale Disc Type Groove Compost Turner from FPC
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The Large Flipping Span

Compared with the traditional compost turning equipment, wheel type composting turner machine has been improved greatly in the depth and span of flipping materials. Let’s discuss the span of flipping materials first. You can use the SX wheel type compost turner to compost the materials with the width of about 30m. By using the wheel type with large flipping span, you can improve the composting process efficiency.

The Deep Flipping Depth

We have also greatly improved the turning depth of the wheel type composting machine. The traditional organic fertilizer composting equipment can only flip the material pile with a depth of 1.8 m at most. By contrast, you can flip the materials with 1.5  m-3 m depth by using the wheel type compost turning machine.

Disc Type Groove Composting Machine with High Depth
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Wheel Type Composting Equipment Produced by FPC with Large Disc
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Without Dead Angles When Flipping

There are two flip discs with large diameter on the SX organic fertilizer wheel type compost turner. When you compost materials with the wheel type composting turner machine, the device which can regulate the speed and the place on the machine will drive the two wheels to flip the materials in all directions. By doing so, you can compost the material completely.

Highly Automated

We equip the wheel type composting machine with the fully automatic electric control system. Therefore, it is unnecessary to operate the composting turner by manual when the machine is working. You can save the manpower by using the trench composting turner.

Electric Control Cabinet of Automatic Wheel Type Compost Turner
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Engine on Wheel Type Composting Equipment for Trench Type Fermentation System
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Low Energy Consumption

There is an energy – efficient drive mechanism on the SX disc flip machine. By using an organic fertilizer large scale composting turner with this structure, you can save 70% energy than using the traditional compost turner when flipping the same amount of organic waste.

You will have the intimate knowledge of the SX wheel type compost turner machine from the above. In addition, you should know that SX wheel type trench composting turner is suitable for the groove type fermentation. Therefore, you should build the civil constructions for the composting process.

While Crushing, What Machines Can Be Used For The $90,000 Organic Fertilizer Production Lines?

For $90,000 organic fertilizer production lines, the vertical crushing machine is the best organic fertilizer crusher for you. There are many advantages in the SX organic fertilizer crusher. You can know about the detailed technical parameters from the following.

The chain and the blade make up the compound crushing device of the organic fertilizer new type vertical crushing equipment. Hence, you can crush the raw materials more effectively by using the vertical crusher with such compound crushing device. For example, you can crush the organic waste with moisture of over 40% easily by using the new type vertical shredder produced by SX.

While producing the crushing equipment, we use the spring steel to make the blade and use the high manganese alloy materials to make the chains. With such materials, the SX vertical crusher has the characteristics of wear-resistance and anti-corrosion. Therefore, compared with traditional crushing machines, the SX vertical crushing machine has a longer-term service life, which reduces maintenance, protection, and replacement costs of the machines.

There is a dust proof equipment at the outlet of the vertical crusher. With such dust prevention device, you can effectively avoid the spillover of powder organic fertilizer. Moreover, you can make full use of the organic waste to produce the powder organic fertilizer. By using the SX new type vertical crusher, you can improve the production volume of organic fertilizer production lines.

We have designed an observation window on the new type vertical crush machine. It is beneficial for you to observe the internal parts of the crusher. When the crusher is working, you mustn’t open the observation window to avoid injury. In addition, you can also replace the vulnerable parts through this viewing window. Within ten minutes you can complete the parts replacement. By this way, you can improve the productivity of the organic fertilizer production lines.

New Type Vertical Type Crushing Machines Manufactured from FPC Fertilizer Equipment Making Factory
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The above is about the structural characteristics of the SX fertilizer vertical crushing machine. There are also other shredding machine like chain-type crusher,semi-wet material crusher in SX. You can select the ideal crushing equipment for your organic fertilizer production lines.

For Screening Process, What Kind Of The Machine Can You Buy For The $90,000 Organic Fertilizer Production Lines ?

Rotary Drum Screening Equipment Designed by FPC Available in Fertilizer Production Line
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After crushing, there are still some foreign substances like plastics in the raw materials.Therefore, you need to use the screening machine to remove them. For the $90,000 organic fertilizer production lines, we recommend you buy the rotary drum screening machine.There are different types and specifications of the rotary sieving machine in SX. You can know more about the advantages of the SX rotary sieving machine from the followings.

As shown above, because of these advantages, there are many organic fertilizer manufacturers prefer to use the SX rotary drum screening machine. While purchasing the screening equipment, you’d better consider it based on the budget and organic fertilizer production lines capacity.

The Machine For The Packaging Process Of Organic Fertilizer Production Lines.

Considering  the powder organic fertilizer production lines, we recommend that you choose the packing machine specially for the powder fertilizer. With the budget of $90,000, the single bucket automatic packing scale is suitable for you. There are different technical parameters of the single bucket automatic packing machine you can select in SX organic fertilizer equipment production base. Moreover, there are many advantages of our automatic packaging machine which is worth your choice. The specific advantages are as follows.

There is a speed adjustment device on the SX single bucket automatic package scale, which is a more humanized design. You can adjust the packaging speed of the automatic packaging scale according to the production efficiency of your production lines. In this way, you can run your organic fertilizer more smoothly and efficiently.

There is a separate intelligent control instrument on the SX single bucket automatic packing machine. You can operate the packaging scale by controlling the instrument. In addition, the fertilizer packaging machine we produce is simple to operate, and you can master the operation essentials in a very short period of time.

 Our single – bucket automatic packaging machine is integrated of bagging and sealing functions. By using the SX automatic packaging machine, you can seal the package bag while packing the organic fertilizer. And our packaging speed is also very fast. You can get 260 – 300 packets of organic fertilizer in an hour.

For adjusting precision of the single-bucket automatic packing equipment, we especially adopt advanced digital frequency conversion technology, sampling and processing technology and anti – interference technology for the packaging machine. A single – bucket automatic packaging machine using these technologies can automatically compensate and correct errors.

Single And Double Bucket Packing Machine Deisgned by FPC
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In addition to the above equipment, you need to purchase organic fertilizer production equipment and loader type feeder and belt conveyor to make your organic fertilizer line more complete and efficient. All of the above technical parameters are for your reference only. Because we usually modify some equipment and parts according to customer requirements. If you have demands, you can provide us with your requirements for organic fertilizer line design and equipment. And we will do our best to meet your reasonable requirements.

From the above, you can choose the right raw materials to produce the organic fertilizer. Then, you can know the detailed production process of the organic fertilizer. Third, you can know about how to compost the raw materials more efficiently. At last, you can select the right production machines for your $90,000 organic fertilizer production lines.

    If you have any interest or need of our product, just feel free to send inquiry to us!

    Notes: for a better and efficient quotation, if your raw materials are animal manures, minimum processing capacity shall meet 10 ton per day, and the animal farm scale should as follows:

    • Chicken farm:  ≥200,000 chicken
    • Cow Farm: ≥500 cows
    • Pig Farm:≥1000 pigs

    Detailed calculating methods, click here..

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