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Cow dung is an important raw material source to make the bio organic fertilizer. There are two main methods for cow manure disposal. First, you can compost the cow manure for powder organic fertilizer production. The second one is to make the cow manure bio organic fertilizer pellets. In addition, you can make fully use of the cow manure waste water to make organic liquid fertilizer after dewatering. For making bio organic fertilizer, FPC produces many kinds of fertilizer equipment for cow dung treatment,such as solid-liquid separator, composting machine, granulator equipment and other auxiliary machines. From the following, you can know more about the cow dung bio organic fertilizer production technology and machines needed during the production.

Cattle Manure for Bio Organic Fertilizer Production
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The Production Process of Powder and Granular Cow Manure Bio Organic Fertilizer

There are two types of cow manure bio organic fertilizer production process you can select. One is powder cow manure biological fertilizer manufacturing process. And the other is granular cow dung bio-organic fertilizer production process. The former will be cost less than the latter. However, the economic benefit of granular fertilizer is higher than that of powder cow manure fertilizer. Customers can choose the best production process of cow dung bio-organic fertilizer based on budget and production plan. You can know the detailed manufacturing process from the following.

What is powder cow dung bio organic fertilizer production technology?

As we all know, the cow dung can become quality bio organic fertilizer after mixing with some auxiliary materials like crop straw. Let’s learn about how to make the powder bio organic fertilizer from cattle manure. There are six steps for cow manure bio organic fertilizer production. They are dewatering, mixing, composting, crushing, screening and packing. You can know the detailed manufacturing process from the following.

Solid-Liquid Separator Deisgned by FPC for Cow Dung Treatment
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Cow Mnaure Mixer for Bio Organic Fertilizer Production
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Groove Compost Turner for Sale in FPC Fertilizer Equipment Production Factory
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Small Size Semi-Wet Organic Fertilizer Powder Making Machine
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Rotary Drum Screening Equipment Manufactured from FPC
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Double Bucket Bagging Equipment for Small to Large Scale Fertilizer Production
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The above is about the powdered cow manure bio fertilizer production technology. FPC designs and produces the cow dung powdery line with different production capacities. You can contact with us to buy the customized cow dung powder production line. The following will introduce the three mechanical composting methods for cow manure disposal to you.

How to make powder cow dung compost into bio-organic fertilizer pellets?

After composting, the powder cow manure can be turned into granules to improve its market price. There are five steps for making biological cow dung fertilizer granules. They are granulation, drying, cooling, screening and packing. In order to manufacture the cow manure pellets efficiently, you need to purchase a complete set of fertilizer pellet production line. You can know about the complete cow manure bio organic fertilizer granules production process form the following.

While granulating, the fermented powder cow manure is delivered into fertilizer granulator machine by the belt conveyor. The powder cow manure will be formed into the pellets through agglomeration or extrusion method. The granulation system depends on the fertilizer pelletizer you select. The pan granulator, rotary drum granulator, stirring tooth granulator and new type two-in-one granulator make fertilizer pellets through agglomeration method. They are wet granulator machine. Flat die granulator and double roller extrusion granulator apply the extrusion method to make the cow manure pellets. These two granulation machines are dry granulator equipment. Therefore, you can buy the cow manure granulation machine based on selected granulation method.

After the granulation, the cow manure pellets moisture and strength don’t meet the packing and transporting requirement. Therefore, fertilizer drying machine is required to remove the excess water content and improve particle hardness. FPC cow manure dryer can dry cow dung from 65% moisture content to 13% at one time. You can buy 1-18t/h cow dung drying machine at favorable price in FPC company.

Dryers and coolers are generally used together. After drying, there is high temperature on the cow dung fertilizer granules surface. Therefore, you should deploy the cooling equipment for your cow manure granulation line. What’s more, the dust removal device of the drying and cooling machine can remove the dust which is produced by mutual collision and friction between the particles.

After the granulation, there are some cow manure pellets with different sizes. In order to get uniform fertilizer pellets, you should classify the granulated cow manure. It requires the fertilizer screening machine. The rotary drum screening machine made form FPC company can classify 1-30 tons fertilizer granules per hour. What’s more, the machine has the graded screening function. You can divide fertilizer pellets into different sizes.

When making the bio organic fertilizer, you can use the fertilizer coating machine to film the cow manure pellets with biological bacteria.  When using it, you should set a set of pipe in the coating machine to spray the bio organic bacteria. You can also produce colorful cow manure granules through using this machine to improve their market competitiveness. After coating, you can use the automatic packing machine to pack them for sale. Of course, you can also send those unqualified cow manure pellets back to the granulation system to re-pelleting.

10-20 Ton/Hour Organic Fertilizer Granules Production Line 3D Chart
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The above is the production process of cow manure granules. There are complete sets of fertilizer equipment for cow manure granules production in FPC fertilizer equipment company. All of them are on sale at favorable price. You can contact with us for the newest quoted price list. What’s more, you can get the customized service from us. We can customize the cow manure powder line and granulation line based on your production capacity and budget.

What Key Production Machines Are Used in Cow Manure Bio Organic Fertilizer Production?

Whether to produce the granular fertilizer or powder fertilizer, there are some indispensable machines. When making the powdery bio organic fertilizer, you must use the fermentation machine to make cow manure composting smooth. While producing the biological fertilizer granules, you should use the fertilizer granulator machine to form cow manure balls. Then, what fermentation or granulator machine is the most suitable for your production line? The following can be as your reference.

What fermentation equipment required for cow dung bio organic fertilizer production?

From the above, we know that you can use the groove type compost turner, windrow compost turner machine and in-vessel composting machine to treat the cow manure. They are available in different fermentation production site. You can buy them according to fertilizer production area and budget. The following can be your reference.

Groove Compost Turner Laying in FPC Fertilizer Equipment Production Factory
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Groove type fermentation machine

Rail type compost turner, chain plate type compost turner and wheel type composting machine are groove type fermentation machine. They are used in conjunction with the fermentation groove. Therefore, you should build composting troughs in advance. Before composting, you need to place the cow manure into the compost pit. After that, you can ferment the cow manure with groove type composting machine. The groove type fermenting machines have the advantages of less production area, high turning depth (0.8m-2.5m), quick temperature rise. It is more suitable for scale production plant.

Windrow type composting machine

When using the compost windrow turner, you should pile the cow manure into long strips with certain height. Therefore, you should prepare larger production area for composting. After cow manure stacking, you can operate the compost windrow turner to ride on the materials piles for turning. The windrow compost turner machine is more suitable for sticky raw materials disposal. You can buy crawler type windrow turner and movable compost turner when applying windrow composting. However, what you need to note is the windrow composting effect is affected by seasons and weather easily.

Self Propelled Crawler Compost Turning Machine Used to Cow Manure Fermentation
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 In Vessel Composting Machine in Customer Cow Manure Fertilizer Plant
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In-vessel composting equipment

The fermentation tank is in vessel composting machine which is widely used in organic fertilizer plant. After the cow manure pre-treatment, you can put the cow manure into the fermentation pot for composting. The fermentation process of the manure is fully automatic. FPC fermentation tank can control different stages precisely during the fermenting process. What’s more, it can operate normally at cold and hot seasons. Because of short fermentation cycle and small required production area, the fermentation tank is popular with the large scale organic fertilizer manufacturing factory.

Through the above mentioned, you will get a further understanding about these three types of cow manure composting machines. FPC organic fertilizer equipment manufacturer has dedicated in compost turning machine design and production over 15 years. Therefore, you can buy the above three kinds of turning compost machine at best price in FPC.

How to choose the right cow manure granulator machine for biological fertilizer production?

There are many types of granulator machines in the fertilizer equipment market. To make the cow manure bio organic fertilizer pellets, there are three types of recommended fertilizer granulator machine for you. They are new type organic fertilizer granulator, disc granulator and rotary drum granulator. The followings are the detailed information about these three types of granulation machines.

New type organic fertilizer granulator

It is a pelleting equipment which makes the 2-5mm fertilizer balls under the action of mechanical agitating force. The biggest advantage of the churning granulator is that it can completely retain the bio organic matter in the cow manure. Therefore, it is one of the most popular granulators of fertilizer manufacturer. The churning granulation machine made from FPC is a hot-selling product. That is because that FPC stirring tooth pelletizer takes some special designs like visible windows and replaceable stirring teeth head. All of them are designed for efficient granulation process. You can visit our website to get  its detailed description.

New type Granulation Machine for Cow Manure Bio Organic Fertilizer Production
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Visible Window of New Type Organic Fertilizer Granulator
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Quality Stirring Teeth of Churning Fertilizer Making Machine
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Rotary drum granulator

The rotary drum pelletizer is more suitable for the large scale organic fertilizer granules production line. The drum granulation machine manufactured from FPC company can produce 1-30 tons fertilizer pellets per hour. What’s more, its granulation rate can up to over 90%. In order to improve machine utilization, we set the stainless steel or industrial rubber inner lining inside rotary drum pelletizer. The inner lining can protect the drum granulator from corrosion and wear to prolong its service life. There are many models of drum pelleting machine you can choose from in FPC.

Rotary Drum Granulation Equipment Manufactured from FPC
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Rotary Drum Granulation Machine Structure Manufactured from FPC
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Rotary Drum Granulator for Sale
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Pan granulator

Disc granulation machine is a kind of wet granulator. You need to spray the water into the disc when using it for cow manure bio organic fertilizer production. FPC pan pelleting machine is equipped with an automatic liquid spray device. The device will save the manpower for you. In addition, you can also adjust the cow manure biological fertilizer pellet size through regulating water spray device. Generally, FPC disc granulation machine can produce1-8mm fertilizer pellets. What’s more, the granulation time is also short, about 5-6min. However, its production capacity is lower than the churning granulator and rotary drum granulator. You can assemble a set of double pan granulation line to improve the fertilizer pellets yield. There are whole disc granulation lines with different configurations and production capacities for sale in FPC.

Pan Pellet Making Equipment for Bio Organic Fertilizer Production
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Pan Pelltizer Machine with Special Water Spray Device
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Pan Pellet Making Equipment Granulating Effect
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The above three kinds of fertilizer pelletizers are in stock in FPC organic fertilizer equipment company. They are on sale at the best price. You can also find some dry granulator like flat die granulator and double roller extrusion pelletizer. What’s more, we produce different models and technical parameters of these fertilizer pellet making machines.Therefore, you can buy the ideal fertilizer granulation machine at the best cost in FPC company.

How Much Does the Cow Manure Bio Organic Fertilizer Production Cost?

The cost of cow feces bio organic fertilizer production changes as the produced fertilizer types and production capacity. Based on different production capacities, we divide powder or granular cow manure bio organic fertilizer production line into multi types. All of them are on sale at different price. You can buy ideal cow manure biological organic fertilizer production line according to your budget.

What is the cost of powder cow dung organic fertilizer production line?

Cow manure bio organic fertilizer powder line cost is related to the capacity and machine configuration. For small to large fertilizer manufacturer, we design and produce the cow dung fertilizer powder line with various production capacities. They are 1-3t/h, 5-10t/h,10-20t/h. Because of different yields, the powder line are deployed by fertilizer equipment with different types and technical parameters. The price of FPC cow manure powdery fertilizer production line ranges from $35,000-$90,000. You can know the detailed production line design and price from the following.

1-3t/h cow manure powder line

The whole set of 1-3t/h cow manure powder fertilizer production line is worth about $35,000. The machines you should deploy are groove type compost turner, SXSF-60 semi-wet materials crusher, SXSJ-0830 double shafts horizontal mixer,SXGS-1030 rotary drum screening machine and powder packing machine. In addition, you should buy some belt conveyor to connect all parts of powder organic fertilizer production. You need to prepare 800 square meters ( about 0.198 acre) to install the entire production line. The 1-3t/h cow manure powder line is more suitable for small fertilizer manufacturer with less cow manure or low budget.

Model 1-3t/h cow manure powder line
Budget $35,000
Configuration groove type compost turner, SXSF-60 semi-wet materials crusher, SXSJ-0830 double shafts horizontal mixer,SXGS-1030 rotary drum screening machine, powder packing machine,belt conveyor an so on
Occupied land area 800 square meters ( about 0.198 acre)
Model 5-10t/h cow manure powder production line
Budget $45,000-$60,000
Configuration gwheel type compost turner machine , SXFLF-800 vertical type compost shredder machine, SXSJ-0830 double shafts horizontal mixer, SXGS-1030 drum sieving machine and powder packing machine, belt conveyor and so on.
Occupied land area 1500-3000 square meters (0.37-0.74acre)

5-10t/h cow manure powder production line

The configuration of this powder line is higher than that of 1-3t/h cow manure powder line. Therefore, you should buy the large production equipment to deploy the 5-10 tons per hour power fertilizer production line. You’d better buy the wheel type compost turner machine for cow manure fermentation. For the crushing process, the SXFLF-800 vertical type compost shredder machine will be your better choice. The SXGS-1560 drum screening machine replace the SXGS-1030 drum sieving machine. The area of production site you need to prepare is 1500-3000 square meters (0.37-0.74acre). The production line is more suitable for organic fertilizer producers with more cattle waste and adequate budget.

10-20t/h powder cow manure production line

10-20tons per hour powder cow manure production line is mostly used in fertilizer manufacturer with more raw materials and higher yield. To produce 1 ton of finished organic fertilizer requires 3 tons of raw materials, so to produce 10-20 tons of powdered bio-organic fertilizer per hour, you need to prepare 30-60 tons of cow dung raw materials. At the same time, your production line also need to be equipped with organic fertilizer production equipment with corresponding production capacity. Because of higher configuration of the powder production line, you will spend much more money on it about ($60,000-$90,000).

Model 10-20t/h powder cow manure production line
Budget $60,000-$90,000
Configuration crawler type compost turner machine , SXFLF-1000 vertical type compost shredder machine, SXWJ-1630 horizontal mixer, SXGS-2080 drum sieving machine and powder packing machine, belt conveyor and so on.
Occupied land area 3000-5000 square meters (0.74-1.25acre)

The above are 1-3t/h,5-10t/h,10-20t/h powder cow manure fertilizer production line price and required machines. The data is for your reference only. We will modify the organic fertilizer powder line design solution according to the customer’s budget and yield. You can also buy the customized cow manure powder line from us. Please contact with us and tell us your organic fertilizer production plan.

How much is the granular cow manure bio organic fertilizer production line?

The price of the cow manure granules production line is higher than powder one. That is because that the granular cow manure bio organic fertilizer is further produced based on the powder fertilizer. You should deploy more fertilizer equipment for making cow manure fertilizer pellets than that of powder cow manure production. The granular cow manure fertilizer production line budget is also related to the yield and deployed machines. We can divide the granular cow manure bio organic fertilizer production line into two types according to the yield. One is 1-5 tons/hour granular fertilizer production line, and the other is 10-20t/h fertilizer granules production line. They are on sale at the different prices. You can get the specific price and machine deployment from the following.

  • How much is 1-5 t/h cow manure granular fertilizer production line?

Stirring Tooth Granulator Used in Cow Manure Bio Organic Fertilizer Granules Production Line
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The 1t/h-5t/h cow dung fertilizer granulation line is worth about $110,000-$190,000. The cow manure pellet production line is more suitable for medium and large scale organic fertilizer plant. When intending to buy this 1-5t/h fertilizer granulating line, you should prepare 2000㎡-4000㎡ (about 0.5-1 acre) production site to install the entire production line. Therefore, you will spend more money on production site construction. Besides, fertilizer machines you need to buy are new type organic fertilizer granulator, drum dryer, drum cooler, fertilizer coating machine, fertilizer screening machine and granular fertilizer packing machine. Thus, you need to prepare more money than $110,000-$190,000 to running this production line.

Model 1-5 t/h cow manure granular fertilizer production line
Budget $110,000-$190,000
Configuration compost turner machine , SXSF-120 semi wet material compost shredder machine, SXWJ-9015 horizontal mixer, new type organic fertilizer granulator, drum dryer, drum cooler, fertilizer coating machineSXGS-1240 drum sieving machine and granular fertilizer packing machine, belt conveyor and so on.
Occupied land area 2000㎡-4000㎡ (about 0.5-1 acre)
  • How much does 10-20 t/h cow manure fertilizer granules production line cost?

The price of entire 10-20ton/hour granulation line ranges from $360,000-$550,000. The whole line configuration is higher than that of 1-5t/h fertilizer granulation line. Therefore, you should prepare larger production site for complete 10-20t/h cow manure granules production line (about 5500-10000㎡, 1.4 acres-2.5 acres). The production line is available in large scale fertilizer manufacturer. In addition, you’d better replace the stirring tooth pelletizer with pan granulator and rotary drum granulator. This will not only increase the output of the production line, but also reduce energy consumption.

Organic Fertilizer Pan and Drum Granulation Line for Cow Manure Bio Organic Fertilizer Production
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Model 10-20 t/h cow manure fertilizer granules production line
Budget $360,000-$550,000
Configuration compost turner machine , SXSF-120 semi wet material compost shredder machine, SXWJ-9015 horizontal mixer, pan granulator, rotary drum granulator,drum dryer, drum cooler, fertilizer coating machineSXGS-1240 drum sieving machine and granular fertilizer packing machine, belt conveyor and so on.
Occupied land area 5500-10000㎡, 1.4 acres-2.5 acres

How do we design 500kg/h cow manure bio organic pellet production line for Pakistan customer?

FPC is an established organic fertilizer equipment production company. Our organic fertilizer production lines have been sold all over the world, such as India, the US, Argentina and other countries. Here is an successful case that we design the 500kg/h cow manure granules production line for Pakistan fertilizer manufacturer. You can know the detailed process from the following.

  • How do I pre-treat the cow manure to meet the composting requirement?

    Cow manure contain much water content, we suggest the Pakistan fertilizer manufacturer customer to use the cow dung dewatering machine to treat the cattle waste. Besides, the Pakistan customer should also add 20-30% higher carbon content like straws and stalks into the cow manure. At last, we advise him to add 10% mineral powder into the mixture. In this way, the customer from Pakistan can make a good compost from the cow manure. In order to make the composting process smooth, we usually tell our customers key points of animal manure composting.

  • What production site do I need to keep for installing the whole cow manure granulation line?

    The 500kg/h cow manure granulation line is a small organic fertilizer production line. There is no need large production site for installing the whole cow manure pelleting line. We tell the Pakistan customer that the complete granulating line will take 210 square meters. Considering the customer’s limited budget, we also provide the simple production line and middle production line for him. When designing the organic fertilizer production line, our technical personnel will propose the suitable design solution according to the customers’ different demands and budgets.

  • How long will it take to turn the cow manure into the powder fertilizer?

    The cow manure composting will take longer time. Therefore, Pakistan organic fertilizer manufacturer will spend about 20 days in turning the cow manure into fertilizer. What you should know that the time that different raw materials become the fertilizer is different. The time cow manure becomes fertilizer also varies depending on the composting machine used. The natural composting is the slowest method. The organic fertilizer fermentation tank is the quickest composting machine. We will recommend the right organic fertilizer fermentation machines to the customers according to their yield and budget.

Contact with us to get the customized cow manure bio organic fertilizer granulation line.

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The above is a part of communication process about 500kg/h cow manure granules production line design. You can also get the customized organic fertilizer pellets production line from us. Contact with us, tell us your raw materials and production capacity. We will provide you with the best animal manure fertilizer production line.

From the above, you can get the further standing about the cow manure bio organic fertilizer production process. The data is for your reference only. You can email to us for detailed consultation. FPC company has been engaged in organic fertilizer production line design, production and installation for many years. We have the confidence to offer you quality and efficient fertilizer production line and equipment. What’s more, our organic, inorganic, compound fertilizer production line and machines are on sale at the favorable price. Contact us to get the newest quoted price list.

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