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How To Design Organic Fertilizer Production Line With 35,000 USD $2021-12-11T17:01:27+08:00

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How To Design Organic Fertilizer Production Line With 35,000 USD $?

While starting an organic fertilizer plant, how do you design the  organic fertilizer production line with $35,000? There are four factors you need to consider. They are fertilizer type, production process, organic raw materials and equipment selection. You can know more about them from the following.

Disc Granulation Line 3D Flow Chart for Organic Fertilizer Production Line
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There are powder and granules organic fertilizer. Because different types of organic fertilizer are produced by different organic fertilizer production processes, you need decide the organic fertilizer type firstly.

After determining the organic fertilizer type you want to produce, you need to be clear about the organic fertilizer production process. From the following, you can know about the specific process.

Because you will use different organic fertilizer production equipment when choosing the different raw materials. Generally, you can collect the animal feces like cow dung to produce the organic fertilizer.

You can choose the organic fertilizer equipment. According to your budget and the production area, we will recommend the most suitable organic fertilizer production machines for you.

SX is a company specializing in the production of organic fertilizer production equipment for a long time. We have special organic fertilizer production line design team and equipment production personnel. We constantly improve the organic fertilizer production equipment. In this way, we can provide customers with simple structure, high efficiency and easy maintenance of production machinery. You can also experience the customized service. For the organic fertilizer production line, we can provide you with the design in detail according to the site drawings, budget amount and output you provide. We will show you the organic fertilizer production line model and the capacity of related machinery in advance. We also provide you with the latest quotation about organic fertilizer production equipment.

Alice

Senior Plant Design Engineer

Learn more about setting up fertilizer plant

Contact us to get a fertilizer production line for your plant

0086-180-3757-2883

How To Design The Organic Fertilizer Production Line With 35,000 USD dollar?

When you want to run the organic fertilizer manufacturing business and your budget is $35000, we recommend you assemble the powder organic fertilizer production line. It is a very simple organic fertilizer production line. There are only four steps in the technological process of the powder organic production line. They are composting, crushing, screening, packaging.

  • How To Compost The Organic Waste Better?

    Composting is the first and most important step in the organic fertilizer production line. Why should you compost the raw materials before the organic fertilizer production? Because the sources of raw materials for organic fertilizer production are generally livestock manure, green manure and crop straw. There are a large number of harmful bacteria in the animal feces. In order to kill the harmful bacteria with the harmless method, you need to compost the organic waste with high temperature. In order to compost organic waste better, you need to pay attention to the following four points:

To make the quality organic fertilizer, you should mix the raw material based on the proportion. For example, the mixing ratio of pig manure and fertilizer starter is 1.5:1(1.5 tons of pig manure is about 2.5 tons of fresh pig manure). Before adding to the pig manure, you should mix fertilizer starter with rice bran, bran, corn flour, etc. in a ratio of 1:5. Finally, you need to add straw or mushroom residue to adjust the C/N to23-28.

while composting, you need to pay attention to the surrounding environment and material composting temperature. Before composting, the ambient temperature should be above 15℃. At this ambient temperature, you can ferment the organic manure in four seasons.

Another temperature you should note is the high temperature produced by the decomposition of the organic waste. There are four stages in the whole decomposition process. They are low temperature stage, medium temperature stage, high temperature stage and cooling stage. At the high temperature stage, the organic waste temperature will be more than 60℃. For keeping normal reproduction of beneficial bacteria in the material, you should control the temperature at about 65℃.

During composting, you need keep the moisture of the material at about 65%. If the moisture is too low, the fermentation rate will slow down. If the water content is too high, you will find that the ventilation effect between the materials is poor, the fermentation temperature will rise slowly, and there will be odour. Therefore, it is very necessary to maintain proper moisture when composting.

Adequate ventilation is also essential during composting process. Because aerobic bacteria in the organic manure needs sufficient oxygen when decomposing the material. In order to provide aerobic bacteria with sufficient oxygen, you need to turn the organic manure by using the fertilizer composting machine.

Fermentation Process of Organic Fertilizer Production

You will ferment the organic materials very well through noting the above four aspects. At the composting process, you can use the organic fertilizer compost turner machine. By flipping, the machine can regulate the moisture temperature ans ventilation. What’s more, it has the action of mixing and crushing materials.

  • After Composting, Crushing The Composted Materials.

Crushing Process

After composting,there will be some bulk organic manure in the material piles. You need to crush the bulk organic manure to meet the powder organic fertilizer packing requirements. Then how do you crush the organic manure? After composting, you should add the organic waste with 30% – 35% water content into the fertilizer loader type feeder by using the tractor shovel. Then the organic waste transported by the belt conveyor will be delivered evenly to the fertilizer crusher. Through the crushing, the organic fertilizer will have a beautiful appearance. Moreover, you can get the quality powder organic fertilizer.

New Type Vertical Shredder for $35,000 Fertilizer Production Line
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  • Then Here Comes With The Screening Process

Fertilizer Screening Machine with Rotary Drum for $35,000 Organic Fertilizer Production Line
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Screening Process

In order to meet the requirements of powder organic fertilizer fineness in production, you need to grade the crushed organic fertilizer. You can use the fertilizer screening machine to screen out these organic fertilizers that do not meet the requirements. By doing so, not only it is more convenient for the final step packing process, but also you can ensure the quality of the finished organic fertilizer.

  • The Last Step Is Packaging.

Packaging Process

You need package the organic fertilizer after screening according to the specified weight. In order to make organic fertilizer packing process more efficient, you can use the automatic packing scale machine. Using automatic packaging machine, you can not only reduce the manpower investment, but also more accurately package organic fertilizer.

Fully Automatic Packing Machine for $35,000 Organic Fertilizer Production Plant
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From above mentioned, you can know that the powder organic fertilizer process is simple. But during the organic waste compost process, you need consider many factors. After all, the composting process is the most important step in the organic fertilizer production process. It will the quality of the finished organic fertilizer. Then you can complete the other three steps by using the organic fertilizer production machines. However, which type of the organic production equipment should you choose? The following will give you some advice.

When Composting,What Machine Can You Use For The $35,000 Organic Fertilizer Production Line?

From above mentioned, you can know that the powder organic fertilizer process is simple. But during the organic waste compost process, you need consider many factors. After all, the composting process is the most important step in the organic fertilizer production process. It will the quality of the finished organic fertilizer. Then you can complete the other three steps by using the organic fertilizer production machines. However, which type of the organic production equipment should you choose? The following will give you some advice.

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SX self-propelled windrow compost turner has a better working efficient. When the moving compost turner machine is working, it can turn the 7.5-8m organic waste strip per minute. The SX organic fertilizer moving compost turner can turn the 400-500m³ organic manure per hour.

There are two motor types of the moving composting machines. They are the electric motor and the diesel motor. You can choose the better one for you. No matter what kind of motor the self-propelled flip machine equips, it is a low-energy organic fertilizer production equipment. For example, a self-propelled flip-flop with a diesel generator consumes only 5-6L of fuel per hour.

When using the moving composting machine in the organic fertilizer production line, you need choose ground pile fermentation mode to compost the organic waste. This model is the most saving civil construction, human resources fertilizer model. What you need to note is the width and height of the organic waste strips. The width of the organic waste should not over 2000mm. And you’d better keep the height of the organic fertilizer strips at 600-800mm. By doing so, the working efficient of the moving compost machine will be better.

The structure of the moving composting machine is simple. The operation of the machine is also easy. As long as you are able to drive the tractor, you can drive the SX automatic organic fertilizer self-walking compost turning machine directly. Of course, it is easy for the beginners to learn how to operate the self-propelled compost machine.

Our self-working windrow compost turner can solve the environment pollution problem. by using SX organic fertilizer compost turning machine, you can also prevent the harmful gas from polluting the surrounding environment.

How To Deliver The Organic Fertilizer During The $35,000 Organic Fertilizer Production Line?

Many of our customers choose to use our fertilizer loader type feeder when sending the composted materials to crush. The SX loader type feeder produced by SX is widely used. It can be used not only in organic fertilizer production industry, but also in chemical industry, machinery and other industries. Why is SX fertilizer loader type feeder so popular with our customers? Because our forklift feeding machine has great structural advantages. What are these structural advantages?

  • There Are Also Three Features Of The Sx Forklift Feeding Machine.

The capacity of our forklift feeder silo is 5m ³. So you can greatly reduce the working intensity of forklift operators by using forklift feeder with large capacity bin. At the same time, the staff can also operate the composting turner machine for turning organic manure work. When using forklift feeding machine, you can realize the automation of organic fertilizer production line and improve the production efficiency of organic fertilizer.

In order to improve the utilization rate of fermentation organic manure, our forklift feeding body adopts double arc design. Through this design, you can reduce the waste of materials produced in organic fertilizer production line.

The design purpose of strong traction is to improve the capacity of feeder to bear impact load. By this way, you will get the long-term service life of the fertilizer feeding machine.

Forklift Feeding Machine Finished Products for Organic Fertilizer Production Plant
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The Most Suitable Fertilizer Crusher For The $35,000 Organic Fertilizer Production Line.

As above mentioned, after the composting, you will find some bulk organic manure in the composted materials. Therefore, you need use the organic fertilizer crushing machine to make the organic fertilizer production line more efficient.There are six types of organic fertilizer crushing machine in SX. According to your budget of $35,000, the new type vertical crusher will be your better choice. For making the organic fertilizer mill work more efficient, we make some improvements in the original structure of the new type vertical crushing machine.

Fertilizer Vertical Type Crushing Machine Designed for $35,000 Organic Fertilizer Production Line Customers
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The three aspects are the structural advantages of SX vertical crushing machine. In addition, the new type fertilizer vertical crusher made by SX also has the advantage of high working efficiency. Therefore, the vertical shredding machine is more suitable for the $35,000 organic fertilizer production line.

The Ideal Screening Machine For The Organic Fertilizer Production

Why do you use the screening machine in the organic fertilizer production line? From the above, you know screen out the qualified organic manure when producing the organic fertilizer. Thus, we suggest that you use the SX organic sieving machine when you need screen the materials. In order to improve the screening effect, SX improves the fertilizer rotary screening machine structure specially. After improving the structure, the organic fertilizer sieving machine has more advantages. The advantages you will see are as following.

Screening Machine Production for $35,000 Organic Fertilizer Production Factory
Rotary drum screening device design used in efficient organic fertilizer production
Fertilizer Sieving Equipment with Efficient Screening Device for Organic Fertilizer Production

Angle Of Inclination

When producing the organic fertilizer screening machine, we will set special inclination angle for the machine. The main purpose is to make discharge the organic manure more easily. At the same time, you can improve the production efficiency of the organic fertilizer production line.

Various Feeding Methods

When you want to buy the organic fertilizer screening machine from SX, we can design the feeding inlet according to your actual organic fertilizer production site. Whether the belt, the funnel or other feeding methods, we can customize it. In addition, there will be not any special device to set for you.

Long-Term Service Life

To prolong the service life, SX chooses the material of stainless steel for making the screening mesh. By doing so, the sieving mesh has the characteristic of corrosion resistant. Whether or not there is a lot of impurities in the material to be sifted, the rotary screening machine can work normally.

High Screening Capacity

Compared with other types of the sieving machines in the same volume, there is a large effective screening area on the SX organic fertilizer screening machine. Therefore, the amount of organic fertilizer screened in unit time is large. Your organic fertilizer production line will be more efficient.

Through the above, you will know about the SX fertilizer screening machines advantages. While purchasing the sieving machine, the SX screening equipment will be your better choice.

The Efficient Packing Machine For Designing $35,000 Organic Fertilizer Production Line.

The last step of the powder organic fertilizer production process is packaging. What packaging machine can you buy for the organic fertilizer production line? According to your budget, the single bucket automatic packing scale is more suitable for you. There are two reasons for you to choose the SX organic fertilizer automatic packing machine.

SX single bucket automatic packaging scale is equipped with quality sensors imported from abroad. After many experiments, we control the precision of packaging at about 2‰. By equipping with higher accuracy metering device, you get the organic fertilizer automatic packing scale with high efficiency.

The SX single bucket automatic packing scale has multi purposes. When you add the organic manure into the bucket, the automatic packing machine will finish the bagging, unloading and sealing work automatically. By using the SX single bucket automatic, you can save a third of working time than manual packing.

Our organic fertilizer single bucket packing machine not only has a quick packaging speed, but also is easy to maintain. Therefore, with SX organic fertilizer packing equipment, you will improve the packaging efficiency. You will also improve the production efficiency of the organic fertilizer.

What Else Auxiliary Machine Do You Need To Design Organic Fertilizer Production Line ?

To make your organic fertilizer production line more efficient, you need use the belt conveying machine to transport the organic manure when each production process finishes. By using the belt conveyor, you can avoid the directly contact with the organic manure to make sure the quality of the organic fertilizer. The belt conveying machine produced in SX has a high quality. In order make the conveying machine work normally for a lone time, we make some improvements on the structures of the conveyor. What are the improvements?

As shown above, you can know how to design organic fertilizer production line with $35,000. Of course, you can provide us with your budget or your organic fertilizer production area drawings. We will provide the suitable organic fertilizer production line for you. SX as the organic fertilizer production manufacturer with years of experience, we will try our best to satisfy your reasonable requirements.

    If you have any interest or need of our product, just feel free to send inquiry to us!

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    Organic Waste Shredder Machine Price2022-05-31T10:15:24+08:00

    When you invest in the production of organic fertilizer, the first step is to consider whether your raw materials meet the production standards.Too wet or too large raw materials in the production can not easy to produce high quality fertilizer.Only the pre-processed composting materials can enter the organic fertilizer production line.So when you are ready to buy a complete organic fertilizer production line, you are often equipped with shredder machine in the production line.Because the purpose is to improve the working capacity of the production line without paying for additional crushing equipment.In order to make the raw materials to achieve suitable conditions for production, the choice of crusher is also very important.But how to choose the most suitable shredding equipment?We recommend some popular crushing equipment to you.

    New Type Vertical Shredder

    New vertical shredder machine

    The new vertical shredder is mostly used together with the whole production line.Even the materials with high water content, it is not easy to block the equipment in the work.In addition, its other design point is the special material of steel sheet. Therefore, it ensures your crushing equipment can have a long service life.These eye-catching designs help you reduce the tedious workflow and save greatly on the cost of hiring workers and repairing equipment.

    Semi-wet material shredder equipment

    Semi-wet material shredder is suitable for all kinds of organic waste.Therefore,in fertilizer production, it is often used as pre-process of composting materials.You can use it to experience the highest quality compost materials at the lowest shredder price.Besides, semi-wet material crusher is used in the crushing of high moisture material ,like bio-organic compost fertilizer ,MSW compost ,grass mud carbon ,rural straw waste,industrial organic waste,livestock,and poultry droppings,etc.

    Semi-Wet Material Shredder

    Chain shredder machine

    A good shredder can be used in different production phases.On the one hand, the chain grinder produced by ShunXin can crush compost materials or blocks in compound fertilizer production.On the other hand, it also plays an extremely important role in the second crushing process of fertilizer production.Once the unqualified granulation material is returned for secondary crushing and then granulation.

    The organic waste shredder machine prices are related to the their types and models. So when turning the composting materials into organic fertilizer, you can consider many types of composting shredder machines.For example, new type vertical crusher, semi-wet material crusher, urea crusher and chain crusher. So they are on sale at the different prices. However,all of them are sols at the affordable price. To get the specific crusher machine price, you should know what types of your materials. What’ more, you can know the price of organic waste shredder machine by contacting us now!

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      What is the difference between granular and powder fertilizer?Which one will be the better?2022-05-30T12:01:37+08:00

      In recent years, more and more fertilizer manufacturers have chosen to sell more granular fertilizer in the fertilizer market,not powdery npk. But why?What is the difference between granular fertilizer and powder fertilizer?In general, the particle size of the boundary is about 0.1 mm. Particles with a size of less than 0.1 mm are called powder, and the granular size is about 0.1 mm to 10 mm.The larger particles exceeding 10mm are will be caking.

      Why is the fertilizer made into granules in fertilizer manufacturing,?What are the advantages of fertilizer granules compared with powder?

      • The control of fertilizer particle size is of great significance to the storage and transportation of fertilizers. Powdered fertilizers are easy to produce dust during transportation, causing pollution and waste, while granular fertilizers are not easy to cakeand are easy to transport.
      • NPK production line will add some trace nutrients to improve the fertilizer efficiency of compound fertilizer, while powder fertilizer is easy to absorb moisture and cakeafter adding trace elements. However, the composition of granular fertilizer is stable, and it is not easy to cakeeven if trace elements are added.
      • Fertilizer granulation improves the quality of agricultural production. Fertilizer granules play the role of slow-release fertilizer effect. Itis convenient for fertilization and not easy to damage the soil.
      • Compared withpowdered fertilizers, fertilizer manufacturers choose to produce granular fertilizer can makea higher profit.In the fertilizer market, the price range of per ton granular fertilizer is 200-300$.

      Granular fertilizer are selling well in the market

      Compared with powdered fertilizers, granular fertilizers need to increase the granulation process. But granular fertilizers have more advantages in circulation, application and fertilizer efficiency, enough to offset the cost of granulation. Therefore, most of the fertilizers sold in the market are in granular form. Recently, farmyard manures and organic fertilizers such as compost and poultry manure have also been used after being granulated.

      Manufacturing granular fertilizer

      Granular fertilizer market prospect is broad. Therefore, how to manufacture fertilizer particles?Fertilizer pelleting production process includes mixing,granulating, drying, cooling and so on, so the composition of granular fertilizer production line is more elaborate. Hence you need a variety of fertilizer production equipment to equip the granular fertilizer production plant. However, the npk granulate production complicated line can get more high-quality npk fertilizer. What’ more, ShunXin’s process of manufacturing granulator npk is economical, and you can pay less money but get high benefits.Our company can provide you any solution about npk granulation plant to help you produce npk pelleting fertilizer effectively.Welcome to contact us now.

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        What Is the Cost of 1-3t/h Powder Organic Fertilizer Production Line?2021-11-17T14:52:34+08:00

        Organic fertilizer production line cost changes as the the production capacity and machine deployment. If you want to know 1-3t/h organic powder fertilizer production line cost, you should know about the its needed machine. The powder organic fertilizer production process includes fermentation system, crushing systems, screening system, conveying system and packing system. Therefore, you need to buy compost turner, compost shredder, fertilizer screening machine, belt conveyor and powder fertilizer packing machine. For small scale 3 tons per hour organic fertilizer production line, the machines we recommend to deploy are as follows.

        Alice

        Senior Plant Design Engineer

        Learn more about setting up fertilizer plant

        Contact us to get a fertilizer production line for your plant

        0086-180-3757-2883
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        The above data is for your reference only. You can contact us for specific consultation. In order to produce organic fertilizer continuously and efficiently, you need also to buy conveying system, like belt conveyor and load type feeder. In general, you need to prepare about $40,000 to buy a whole set of 1-3t/h powdery organic fertilizer making line. In addition, you’d better rent a production site whose area is about 800m2 to install this whole line.

        FPC is an established fertilizer equipment production plant. We have been engaged in design and production of fertilizer machine and production line over 15 years. Therefore, there are various types of fertilizer production lines for sale in FPC company. You can buy liquid fertilizer production line, organic fertilizer production line, compound fertilizer line, ect at best cost. When purchasing fertilizer production machine or line, you can email to us for free inquiry.

          If you have any interest or need of our product, just feel free to send inquiry to us!

          Your Name *
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