At a glance
Customer: Fertilizer trader / distributor
Problem: Finished NPK imports were expensive and slow
Solution: We supplied a standard BB line: automatic proportioning, gentle rotary mixing, conveying and bagging, with PLC recipe memory for fast formula changeover. The standard configuration kept cost, lead time and training predi...
Result: Line delivered and commissioned with training
| Customer type | Fertilizer trader / distributor |
| Industry / project type | BB Fertilizer Line |
| Capacity | 40 t/h |
| Country / region | Uzbekistan |
| Year | 2023 |
| Investment | ~USD 270,000 |
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Why the project happened
A Uzbekistan customer commissioned a 40 t/h BB fertilizer blending and packing line to launch regional NPK blends quickly and flexibly, with low capital risk compared with granulation.
What the customer faced
These are the specific issues the project was built to solve.
- Finished NPK imports were expensive and slow
- Multiple market formulas required fast changeover
- Manual blending could not guarantee consistent proportions
- Granule preservation during mixing was critical
- Packing needed to be consistent and export-ready
Limits we designed around
Real projects are never ideal. These constraints shaped the configuration and delivery plan.
- Short project window
- Limited capital for a granulation plant
- Local team needed simple operation and maintenance
- Multiple bag sizes for different markets
Why we configured it this way
We supplied a standard BB line: automatic proportioning, gentle rotary mixing, conveying and bagging, with PLC recipe memory for fast formula changeover. The standard configuration kept cost, lead time and training predictable while delivering consistent blends and preserved granules. Key highlights delivered: Dynamic batching + 1870 rotary mixer + dual-bucket packers.
How it was delivered
From requirements confirmation to commissioning - the key nodes of this project.
Formula review
Confirmed initial formulas, particle sizes and capacity.
Standard build
Hopper scales, rotary mixer, conveying and bagging from proven designs.
Delivery & installation
Export-packed and installed with supervision.
Training & launch
Trained operators on recipe memory and changeover; launched for the season.
Difficult points and how we solved them
Fast market entry
Stock-standard configuration with minimal custom parts.
Granule breakage
Gentle rotary mixer selected for granule preservation.
Formula flexibility
PLC recipe memory with cleaning procedure between blends.
What changed after delivery
Verifiable changes from this project. Where specific figures are confidential, we state the direction and the evidence.
- Line delivered and commissioned with training
- Consistent blends with fast formula changeover
- Low capital route into production
- Standard design reusable for future capacity
Project outcome
Delivered by YUSHUNXIN with installation, commissioning and operator training support.
What similar customers can learn
For traders, this project shows the BB line as the lowest-risk entry into fertilizer production: fast to market, formula-flexible, simple to maintain and scalable with added hoppers and automation.
Questions from similar projects
What capacity range do BB lines cover?
How fast can formulas change?
Can I add palletizing later?
Your conditions, our configuration
The fastest way to a useful answer is to compare your project against this one: raw materials, capacity, bag size, site and destination.
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