At a glance
Customer: Large fertilizer factory
Problem: One production route could not serve all market segments
Solution: We delivered both routes as coordinated projects: compound granulation for core NPK volumes and BB lines for flexible retail formulas. Each line has its own batching, mixing/granulation and packing train, with shared lay...
Result: Both line scopes delivered and commissioned with training
| Customer type | Large fertilizer factory |
| Industry / project type | Compound & BB Fertilizer Lines |
| Capacity | 20 + 100 t/h |
| Country / region | Nigeria |
| Year | 2022 |
| Investment | ~USD 1,600,000 |
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Why the project happened
A large Nigeria fertilizer factory commissioned 20 + 100 t/h of compound and BB fertilizer lines to serve multiple markets from one site, combining high-capacity granulation with flexible BB blending.
What the customer faced
These are the specific issues the project was built to solve.
- One production route could not serve all market segments
- Compound demand required granulation capacity
- Retail/seasonal formulas required fast BB changeover
- High throughput demanded reliable batching and packing
- The project combined two very different process routes on one site
Limits we designed around
Real projects are never ideal. These constraints shaped the configuration and delivery plan.
- Large site with shared utilities and logistics
- Defined project schedule for phased commissioning
- Different operators for compound and BB lines
- High volumes required robust, proven equipment
Why we configured it this way
We delivered both routes as coordinated projects: compound granulation for core NPK volumes and BB lines for flexible retail formulas. Each line has its own batching, mixing/granulation and packing train, with shared layout, spares and training to simplify site operation. Key highlights delivered: 2 × 1870 BB lines + 1 × 2412 rotary BB line.
How it was delivered
From requirements confirmation to commissioning - the key nodes of this project.
Multi-line design
Designed compound and BB trains with shared utilities and logistics.
Fabrication
Both line scopes fabricated and tested in parallel.
Delivery & installation
Staged delivery and installation to keep the site moving.
Commissioning
Each line commissioned and stabilized separately.
Difficult points and how we solved them
Two routes, one site
Coordinated design with shared utilities and spares.
Phased schedule
Parallel fabrication and staged installation.
Operator training
Separate training programs for each line's operation.
What changed after delivery
Verifiable changes from this project. Where specific figures are confidential, we state the direction and the evidence.
- Both line scopes delivered and commissioned with training
- Compound capacity for core volumes plus BB flexibility
- Shared spares and maintenance simplify site operation
- Site can serve multiple market segments
Project outcome
Delivered by YUSHUNXIN with installation, commissioning and operator training support.
What similar customers can learn
For multi-market factories, this project shows the value of a portfolio approach: compound granulation for core volume and BB lines for flexibility, engineered to share site infrastructure without compromising each line's process.
Questions from similar projects
Why run both compound and BB lines?
Can both lines share utilities?
How are the lines commissioned?
Your conditions, our configuration
The fastest way to a useful answer is to compare your project against this one: raw materials, capacity, bag size, site and destination.
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