In the fertilizer production industry, the flat die granulator is one of the most ideal pellets making machine. Besides granulating the based fertilizer, it can also connect with the pellet fertilizer polishing machine. Bằng cách làm như vậy, you can make the fertilizer granules at one time. Hơn thế nữa, you can get the high-hardness fertilizer particles through using the flat die granulator. Vì thế, more and more people will choose the flat die granulation machine to make the fertilizer pellets. To improve the working efficiency of the fat lie fertilizer pellets making machine, we make some improvements on the machine. By choosing SX, you can get the higher-efficiency and durable flat die pellet making machine. Hơn thế nữa, as the fertilizer equipment producer with years of experience, we can provide you with reasonable suggestions on how to purchase and use the machine. Do đó, you can choose the flat die granulator produced by SX without doubt.
How Can You Choose The Proper Flat Die Granulator Producers?
When you need to buy the flat die granulation machine, what you must consider is how to choose the high-quality and cost-effective machine. You can following three aspects for selecting the flat die pellet machine production plant.
After you understand these three principles, you will choose the capable fertilizer equipment producers. Hơn nữa, you will purchase the flat die pellets making machine with high performance.
How To Choose Right Model Of The Flat Die Granulator?
In order to design the granule production line reasonably, it is very important to choose the right type of flat mould granulator. Which aspects can you consider to select the proper model of the flat die granulation machine? You can choose the flat mold granulator suitable for your production line from the following two aspects.
Năng lực sản xuất
There are different production capacities of the flat-die pellet machine with different specifications. When selecting the flat-die pellet fertilizer making machine, you should consider that how many fertilizer granules you intend to produce in an hour. Ví dụ, when managing to make 2.5 tons of the fertilizer particles per hour, we recommend you choose the SXPM-600 flat die granulation machine.
Ngân sách
The flat die granulator price varies depending on its technical parameters. If you want to allocate the cost of granular fertilizer production reasonably, it is very necessary to choose the flat die pellet making machine suitable for the production line. Ví dụ, for organic fertilizer pellet production line with the budget of $110,000, the SXPM-500 flat die pelletizer is the most suitable for your fertilizer production plant.
If you have no idea about the flat die granulation machine selection, you can ask our customers service staff for help. We will provide you some reasonable advice about the machine.
Why So Many Fertilizer Producer Use The Sx Flat Die Granulator?
For getting higher working efficiency of the flat die granulation machine, we have partially improved the structure of the machine. Vì thế, you can not only use the flat die more effectively, but also use the granulation machine for a long time. You can learn more from the below.
It is precisely because of these benefits that so many people would like to use the flat-die fertilizer pellet making machine produced by SX. Vì thế, you can get the high-efficiency flat die granulator from SX.
How Do We Design The Flat Die Granulator?
In order to improve the durability of the flat die granulator, we pay special attention to two aspects when producing the flat die pellet making machine. One is the rationality of the machine structure. The other is that the constituent materials must be strong and durable. You can learn how we produce and design the flat die granulation machine from the following four parts.
The Machine Frame
When you see the pictures of the flat die granulation machine, you can know about that all working parts of the machine are fixed on the frame. When producing the machine frame, we choose the medium-carbon steel plate and channel steel as the raw materials. Then through strict quality regulation and specific process requirements, the frame of the flat die pellet making equipment we produced is durable and qualified.In addition, in order to facilitate transportation, we set hoisting holes in the middle of the four corners of the frame.
Breaking And Separating Part
After be pressed by the rollers in the flat die pellet machine, the based fertilizers will be into the breaking device. There is double-axis mace equipment in the breaking area. You can separate the spherical material and the return material through this equipment. Theo cách này, you can improve the working efficiency of the granular fertilizer production lines.
Transmission Connection Part
The transmission connection part is an important part of the flat fie granulation When the transmission connection parts are working, the electric motor will drive the pulley, V-belt, and reducer to rotate. Driven by these parts, the flat die granulator starts to granulate the fertilizer materials. Ngoài ra, there is a transmission chain composed of sprocket and chain on the transmission connecting part, which is the main motivation for driving the working part of the crushing and separating part. For the transmission reducer and the head working part, we use the mutual work of the nylon pin coupling to transmit the drive.
The Head Working Part
Như đã đề cập ở trên, the power of the working part of the machine head is transmitted from the transmission wheel to the transmission roller through the pin shaft. We use a pair of open wheels to ensure that the pair of rollers are synchronized. Ngoài ra, both sides of the active and passive shafts are composed of specific bearings and bearing frames, which are finally installed on the frame.
Từ trên, you can know more about the structure of the SX flat die granulation machine. With such structural design, the working efficiency and the service life of the machine will be increased. That is why so many fertilizer makers highly praise the flat die pellet making machine produced by SX.
How Does The Flat Die Granulator Process The Fertilizer?
If you want to buy the high-quality flat die granulation machine, in addition to know the machine structure, you also need to have intimate knowledge of working principle. The followings are the detailed working principle of the flat-die granulation machine .
With the continuous rotation of the motor on the transmission connection part and the continuous addition of materials, you can batch produce fertilizer particles and improve the efficiency of the fertilizer particle production line.
How To Adjust The Flat Die Granulator?
When you find that there is not an ideal granulation effect by using the flat die pellet machine. You need to adjust the granulation machine properly currently. What part do you need to adjust? You can adjust the flat die granulation machine according to the following methods.
If you want to improve the granular fertilizer productivity or increase the nip angle, you can increase the gap between the Driving shaft roll and driven shaft. Ngoài ra, you should note that the two rollers are not allowed to contact. You should keep a gap of 0.3mm-1 mm between the rollers.
For flat die granulation machine, the adjust method of ball socket is like that of double-roller extrusion granulator. When adjusting the ball and socket of these two granulators, you need to adjust them from the circumferential and axial directions.
Through the above method, you can adjust the flat die granulation machine according to the production requirements. By adjusting, you can improve the working efficiency of the flat-die pellet making machine.
You know that the SX flat die granulation machine is popular with the manufactures of organic fertilizer and compound fertilizer. Những gì nhiều hơn nữa. SX can provide you with many special services like technical support, on-site installation and customized service. Vì thế, while purchasing the flat die granulator, you can contact us for the detailed information,
Trong những năm gần đây, ngày càng nhiều nhà sản xuất phân bón chọn bán nhiều phân bón dạng hạt trên thị trường phân bón,không phải bột npk. Nhưng tại sao?Sự khác biệt giữa phân bón dạng hạt và phân bón bột?Nói chung, kích thước hạt của ranh giới là khoảng 0.1 mm. Các hạt có kích thước nhỏ hơn 0.1 mm được gọi là bột, và kích thước hạt là khoảng 0.1 mm đến 10 mm.Các hạt lớn hơn 10 mm sẽ bị đóng bánh.
Tại sao là phân bón dạng hạt trong sản xuất phân bón,?Ưu điểm của phân bón hạt so với phân bón bột?
- Việc kiểm soát kích thước hạt phân bón có ý nghĩa rất lớn đối với việc bảo quản và vận chuyển phân bón. Phân bón dạng bột dễ sinh bụi trong quá trình vận chuyển, gây ô nhiễm và lãng phí, trong khi phân bón dạng hạt không dễ đóng bánh và dễ vận chuyển.
- Dây chuyền sản xuất NPK sẽ bổ sung thêm một số dấu vết chất dinh dưỡng nâng cao hiệu quả sử dụng phân bón hỗn hợp, trong khi phân bón dạng bột dễ hút ẩm và đóng bánh sau khi bổ sung thêm các nguyên tố vi lượng. Tuy nhiên, thành phần phân bón dạng hạt ổn định, và không dễ làm bánh ngay cả khi thêm các nguyên tố vi lượng.
- Tạo hạt phân bón nâng cao chất lượng sản xuất nông nghiệp. Hạt phân bón đóng vai trò tác dụng phân tan chậm. Thuận tiện cho việc bón phân và không dễ làm hỏng đất.
- So với phân bón dạng bột, các nhà sản xuất phân bón chọn sản xuất phân bón dạng hạt có thể mang lại lợi nhuận cao hơn. Trên thị trường phân bón, phạm vi giá của mỗi tấn phân bón dạng hạt là 200-300$.
Phân bón dạng hạt đang bán chạy trên thị trường
So với phân bón dạng bột, phân bón dạng hạt cần tăng quá trình tạo hạt. Nhưng phân bón dạng hạt có nhiều ưu điểm hơn trong lưu thông, hiệu quả sử dụng và phân bón, đủ để bù đắp chi phí tạo hạt. Vì thế, Hầu hết các loại phân bón bán trên thị trường đều ở dạng hạt. Gần đây, phân chuồng và phân hữu cơ như phân hữu cơ và phân gia cầm cũng đã được sử dụng sau khi được tạo hạt.
Triển vọng thị trường phân bón dạng hạt rất rộng. Vì thế, cách sản xuất hạt phân bón？Quy trình sản xuất viên phân bón bao gồm trộn,tạo hạt, sấy khô, làm mát và như vậy, nên cấu tạo của dây chuyền sản xuất phân bón dạng hạt phức tạp hơn. Vì vậy bạn cần có nhiều loại thiết bị sản xuất phân bón trang bị cho nhà máy sản xuất phân bón dạng hạt. Tuy nhiên, dây chuyền sản xuất hạt npk phức tạp có thể thu được phân bón npk chất lượng cao hơn. Còn gì nữa, Quy trình sản xuất máy tạo hạt npk của ShunXin tiết kiệm, và bạn có thể trả ít tiền hơn nhưng nhận được lợi ích cao. Công ty chúng tôi có thể cung cấp cho bạn bất kỳ giải pháp nào về nhà máy tạo hạt npk để giúp bạn sản xuất phân bón dạng viên npk một cách hiệu quả. Chào mừng bạn liên hệ với chúng tôi ngay bây giờ.
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Disc granulator is a type of popular sale fertilizer equipment in our factory, since its wide applicability in both organic and compound fertilizer production plants. The more fertilizer pellets made by the pan granulator, the more profits you will get from your fertilizer production business. Do đó, it is key to increase the production capacity of this granulation machine. Tuy nhiên, how to do it? By using wet granulation technology, customer can make pellets fertilizer from organic or compound raw materials within 25% ĐẾN 30% moisture contents. The moisture content in the raw materials to be granulated are paramount during pan granulation for quality and efficient fertilizer production. The following are detailed tips for your reference.
Adopted by wet granulation design technology, when working, it is the key to maintain the raw materials within a certain moisture content.
In the pan granulation process, if the raw materials are too wet, it will be stuck in the pan. Tuy nhiên, if the raw materials are too dry, it will hard to make fertilizer granules products.Usually, raw materials within 25% ĐẾN 30% moisture are perfect for mass production granulating with the disc pan. Do đó, for a higher capacity and quality fertilizer pellets production, it is crucial to control the raw materials moisture within a certain degree. How to do that? The following technical supports from our factory just for your reference.
Technical Supports in Wet Granulation Process with Fertilizer Pan
With over 30 years’ experience in the fertilizer granulation equipment research and development, we are always manufacture products that strictly meet customers’ requirements. In the wet fertilizer granulation process, to meet the requirements on the moisture control, we develop different types of machines. Họ là, dewatering machines before granulation, dryers after granulation, and assisted water spring systems during granulation.
Trước khi tạo hạt, what to do if the moisture too high?
Trước khi tạo hạt, organic materials like cow dung, chicken manure, piggery waste or sheep dung, are rich in moisture content. Customers need to compost these materials for granulation. Tuy nhiên, dewatering is the first step you need to do. Dewatered raw materials are efficient for composting and the later granulation.
Sau khi tạo hạt, worry about the moisture in the granules?
After fertilizer pan granulation process, the moisture content in the granules are also within 25% ĐẾN 30%. Within such moisture content, it is not appliable for long time storage and transportation. To solve this, there are rotary drum dryers, you can use to decrease the moisture content to 8% ĐẾN 15% after disc pan pelleting process.
Whereas, raw materials too dry to graduate, what to do?
TRONG pan granulation process, if the raw materials too dry, it will be hard to making granules. Considering this, we design water sprinklers systems installed on the pan disc. When using the pan pelletizer, customers can provide enough moisture contents for better granulation effect. Hơn thế nữa, you can also add nutrient liquid additives to make quality pellets by this system.
25% TO 30% MOISTURE, how to estimate?
25% ĐẾN 30% moisture content are ideal for quality and efficient granulation. But such standard is difficult for most of green hands on fertilizer production process. Here we recommend you tips to estimate the moisture content whether it is ok for granulate or not. Trước khi tạo hạt, customers can gab the raw materials. If you feel the raw materials are easy to sticky, that will be too wet to granulate. Tuy nhiên, if they are loose to flow with your fingers, that will be perfect for granulating.
Moisture control is the key process for quality and efficient organic compound fertilizer production. 25% ĐẾN 30% moisture content in the raw materials are perfect for pan granulation. To meet this requirement, customers can use dewatering machines if raw materials are too wet. If they are too dry, the associated water spring system will do the job for quality granulation. Tuy nhiên, after the pan pelleting, customers can use dryers too decrease the moisture content in the granules for long time storage and convenient transportation. While for customers new to this business, you can grab the materials to determine whether it is good for granulation. More detailed info on pan granulation, welcome contact us now.
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The Complete Granulation Process
The roller shaft of the flat die granulator rotates with its main shaft during operation. Đồng thời, the material is squeezed by friction to form particles in the die hole. With the continuous movement of the pressure roller, the fertilizer particles are continuously formed and extruded from the bottom of the die roller. When the material is extruded to a certain length, the cutter at the bottom of the die cuts the pellets. When falling on the bottom plate of the scraper, the fertilizer granules are conveyed out of the flat die granulator by the scraper.
The Features of Fertilizer Pellets Produced from Flat Die Granulation Machine
The Advantages of FPC Flat Die Granulator
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