At a glance
Customer: Organic fertilizer producer / farm group
Problem: Raw organic material varied in moisture and fiber
Solution: We supplied the complete organic line from fermentation to bagging: turners or tanks, crushing, mixing, granulation, drying, cooling, screening and packing. The configuration was matched to the feedstock's moisture and f...
Result: Complete line delivered and commissioned with training
| Customer type | Organic fertilizer producer / farm group |
| Industry / project type | Organic Fertilizer Line |
| Capacity | 5 t/h |
| Country / region | Philippines |
| Year | 2021 |
| Investment | ~USD 450,000 |
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Why the project happened
An organic fertilizer project in Philippines required a 5 t/h line converting organic feedstock into granular or powder fertilizer. The project balanced raw-material variability, fermentation discipline and downstream granulation quality.
What the customer faced
These are the specific issues the project was built to solve.
- Raw organic material varied in moisture and fiber
- Fermentation needed controlled turning and aeration
- Granulation quality depended on feedstock preparation
- Drying and cooling were needed for storage-stable granules
- Operators needed a process they could run and maintain locally
Limits we designed around
Real projects are never ideal. These constraints shaped the configuration and delivery plan.
- Fermentation area and retention time were fixed by the site
- Feedstock moisture profile was known but variable
- Budget favored a standard, maintainable configuration
- Local maintenance capability limited sophisticated automation
Why we configured it this way
We supplied the complete organic line from fermentation to bagging: turners or tanks, crushing, mixing, granulation, drying, cooling, screening and packing. The configuration was matched to the feedstock's moisture and fiber, and automation was kept simple so local operators could run and maintain it. Key highlights delivered: 105 m³ fermentation tanks + crawler turner + dual-purpose line.
How it was delivered
From requirements confirmation to commissioning - the key nodes of this project.
Feedstock audit
Confirmed moisture, fiber and daily quantity; sized fermentation area.
Design
Produced fermentation-to-packing flow and layout.
Fabrication
Complete line built and tested.
Installation & training
Installed with operator training on fermentation control and machine operation.
Commissioning
Verified granule quality, moisture and line throughput.
Difficult points and how we solved them
Moisture variability
Fermentation and conditioning as first dewatering steps; matched dryer sizing.
Fiber content
Granulator route chosen for fiber tolerance (new-type organic or disc).
Local maintenance
Simple controls, standard wear parts and documented maintenance.
What changed after delivery
Verifiable changes from this project. Where specific figures are confidential, we state the direction and the evidence.
- Complete line delivered and commissioned with training
- Consistent granules with controlled moisture
- Feedstock converted into a saleable product
- Standard wear parts support long-term maintenance
Project outcome
Delivered by YUSHUNXIN with installation, commissioning and operator training support.
What similar customers can learn
For organic fertilizer projects, this case highlights that feedstock moisture and fermentation discipline, not the granulator alone, determine product quality. Size fermentation first, then match the granulation route to the fiber content.
Questions from similar projects
What determines the granulation route?
How much land is needed for fermentation?
Is drying always needed?
Your conditions, our configuration
The fastest way to a useful answer is to compare your project against this one: raw materials, capacity, bag size, site and destination.
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