The pan grnaulator is an important fertilizer pellets making machine. When producing the granular organic fertilizer or the compound one, you can use the plate pellet making machine. For improving the granulating efficiency, FPC designs a high-quality pan granulator. There are many structural and technical advantages of the FPC disc granulation machine. When you are purchasing the granulating machine, we recommend the FPC pan granulation machine. After choosing us, you will experience many first-class service like technical support. From the following, you can know more about the FPC pan granulation machine.
How does the disc granulator machine work for fertilizer pellets production?
While using the fertilizer disc granulator, there are four granulation steps. They are materials adding, fertilizer granulating, finished produts discharging and unquality products returning. You can learn about the specific granulating processes of disk fertilizer pelletizer from the following.
The about is four-step granulation process of disc fertilizer pelletizer. You can use it for 1-5mm fertilizer granules production. FPC produces many types of disc granulator machines. You can find an ideal fertilizer disc type granulator from us. Welcome to consultation.
Four Advanced Designs of FPC Disc Granulator Machine
Din cele de mai sus, you can get a futher understanding about the disc granulation process. While using disc granulator for fertilizer pellets production, you can consider FPC disc pelletizer. The disc granulation machine designed and produced by FPC company can make the fertilizer efficiently. It is related its reasonable structure. You can know about four great design points from the following.
It can be seen from the above structural characteristics that the pan granulator has a compact overall structure and the advantage of saving working area. Therefore it is an ideal equipment for organic fertilizer and compound fertilizer granulation ,and also is widely welcomed by fertilizer manufacturers.
Iată parametrii tehnici despre diferite modele de granulator tigaie, cum ar fi SXYZ-500, SXYZ-1000, SXYZ-1800. Datele sunt doar pentru referință.
| Model | Diametrul discului (mm) | Marginea Înălțimii(mm) | Viteza de rotatie(rpm) | Motor(kw) | Model redus | Capacitate(t/h) | Dimensiuni(mm) |
|---|---|---|---|---|---|---|---|
| SXYZ-500 | 500 | 200 | 32 | 0.55 | BWY0-43-0,55 | 0.02-0.05 | 650×600×800 |
| SXYZ-600 | 600 | 280 | 33.5 | 0.75 | BWY0-43-0,55 | 0.05-0.1 | 800×700×950 |
| SXYZ-800 | 800 | 200 | 21 | 1.5 | XWD4-71-1.5 | 0.1-0.2 | 900×1000×1100 |
| SXYZ-1000 | 1000 | 250 | 21 | 1.5 | XWD4-71-1.5 | 0.2-0.3 | 1200×950×1300 |
| SXYZ-1200 | 1200 | 250 | 21 | 1.5 | XWD4-71-1.5 | 0.3-0.5 | 1200×1470×1700 |
| SXYZ-1500 | 1500 | 300 | 21 | 3 | XWD5-71-3 | 0.5-0.8 | 1760×1500×1950 |
| SXYZ-1800 | 1800 | 300 | 21 | 3 | XWD5-71-3 | 0.8-1.2 | 2060×1700×2130 |
| SXYZ-2000 | 2000 | 350 | 21 | 4 | XWD5-71-4 | 1.2-1.5 | 2260×1650×2250 |
| SXYZ-2500 | 2500 | 450 | 14 | 7.5 | ZQ350 | 1.5-2.0 | 2900×2000×2750 |
| SXYZ-2800 | 2800 | 450 | 14 | 11 | ZQ350 | 2-3 | 3200×2200×3000 |
| SXYZ-3000 | 3000 | 450 | 14 | 11 | ZQ350 | 2-4 | 3400×2400×3100 |
| SXYZ-3600 | 3600 | 450 | 13 | 18.5 | ZQ400 | 4-6 | 4100×2900×3800 |
2 Methods To Control The Size Of Fertilizer Particles By Operating FPC Pan Granulator.
While producing the fertilizer particles, you may get the unqualified pellets. What should you do to adjust the particle size? By using FPC pan granulator, you can control the particle size to meet the production requirements. Sunt 2 ways to control the manure granules size.
Control The Pan Slope Angle
Because the size of the disc inclination angle of the disc granulator is also related to the size of the formed fertilizer particles. You can adjust the final granules size by controlling the pan slop angle. În general vorbind, the steeper the slope of the disk, the smaller the fertilizer particles formed by the disk granulator. On the contrary, the more gentle the disc slope, the larger the particles.
Control Moisture
The size of fertilizer granules is related to water content in the animals manure and other raw materials. So you can control the raw material moisture through controlling the water spray system. What you need to know is that lower water content in the materials , the smaller size fertilizer particles produced by pan pelletizer machine. Conversely, the more water, the bigger size.
How do you use a pan granulator efficiently in fertilizer production？
While using the pan granulating machine, you must want to make the fertilizer pellets with high efficiency. But how do you make the granulating machine work with high efficiency. Here are four tips to make your disk granulator work efficiently.
Pan Granulator for 2 Fertilizer Production Lines
The disc granulation machine are mainly used in fertilizer production line. To meet customer’s fertilizer requirements, we research and produce two type of fertilizer disc granulation lines. One is organic fertilizer disc granulation line, and the other is compound fertilizer disc granultion line. Sunt 1-10 tpd disc fertilizer granules production lines for sale in FPC company. You can know these two types of fertilizer production lines from the following.
The pan granulator is an important fertilizer pellet making equipment. You can use the disc granulation machine in the organic fertilizer production lines or the compound ones. You can know more from the following.
4 Advantages of Pan Granulator in Fertilizer Production Line
Compared with other granulation, the disk granulator has many advantages in the fertilizer production. That’s why so many fertilizer manufacturers would like to use the pan pellet making machine to produce the fertilizer granules. You can learn the 4 advantages of the pan granulator from the following.
Adjustable Fertilizer Particle Size
FPC pan pelletizer has a wide control range of the fertilizer particles size. The diameter of finished fertilizer pellets you can make is 1-8mm. You can adjust the fertilizer particles size by controlling pan slop angle,rotation rates of the granulator and the moisture of the fertilizer materials.
Short Fertilizer Production Process
FPC pan granulating machine has a rapid granulation speed. Within 5-8min, you can form the powder fertilizer into particles by using plate pelletizer. În plus, the granulation process of the disc granulator is not very complicated. When the disk granulator works, it needs less labor. So the pan granulating machine is more suitable for medium-size and small fertilizer production factory.
High Fertilizer Production Capacity
Different specifications of pan granulators have different production capacities. The maximum fertilizer granulation capacity of FPC disc granulating machine can up to about 6 tons per hour. Our company designs different types of the pan granulator. Prin urmare, you can choose different specifications according to your own actual fertilizer production needs.
High Quality Of Fertilizer Particles
The surface of the fertilizer pellets produced by disc granulator are more even. And the size of the fertilizer granules granulated by the disc granulator is more uniform. în plus, the fertilizer pan granulator also has a automatic classification function for fertilizer pellets.
What Is the Price of Disc Granulator Production Line?
The price of disc granulator production line is related to its configuration and production capacity. Din cele de mai sus, we can know that disc fertilizer granulator can be used in organic fertilizer granules production line and compound fertilizer granulation line. These two kinds of disc granulation production lines are sold at the different prices. You can know their prices and configurations from the following.
How Much Is the Organic Fertilizer Disc Granulation Line?
The organic fertilizer disc granulation line price ranges from $110,000 la $550,000. The entire organic fertilizer pan granulation line can produce 1-20 tons of fertilizer pellets per hour. The machines needed to deploy include compost turner, crushing machine, screening machine, mașină de acoperire, disc fertilizer granulator and other fertilizer auxiliary machines. The disc granulation lines of different production capacities will be equipped with different fertilizer making machines. We can design best organic fertilizer disk granulation line based on your production needs.
How Much Does the Compound Fertilizer Pan Granulation Line Cost?
The price of compound fertilizer pan granulation line is cha. The compound fertilizer pan granulation line price is $25,000.00 – $500,000. You should buy many types of fertilizer machines to deploy whole compound fertilizer production line. De exemplu, you need to automatic batching systems, fertilizer crusher, fertilizer disc granulator, fertilizer dryer and cooler, fertilizer coater şi fertilizer packing machine. These machines from FPC company have strong adaptability. You can use them to make the NPK fertilizer, di-calcium phosphate fertilizer,ammonia fertilizer and potash fertilizer.
4 Points You Need To Pay Attention To If You Want Your Pan Granulator To Have A Long Service Life.
For reducing the cost of the production equipment, you should often note the operation situations of the pan granulation machine. Here are 4 suggestions you can refer to while using the disc pellet making machine.
Temperatură
When the plate granulator works, you find that the temperature of he reducer bearing part is too high. And at the same time, there is some noise in the reducer At this moment, you need to refuel the reducer and overhaul it in time.
Stability
When the fuselage of the pan granulator runs unstably, you should pay attention to check the gap of the couplings. If it is too close, you should adjust the gap between the couplings. Făcând așa, you can avoid the production accidents.
Lubrication
If the temperature of the bearing at both ends of the bearing chamber is abnormally high, you have to stop machine for maintenance and add grease. Under normal conditions, you should add butter to the bearing chamber every 5-6 zile.
Operation Rules
în plus, you need to pay attention to the operating rules of the disc pelletizer machine; such as: machine temperature, rotate speed, etc. According to different situations, you can timely take measures to overhaul the disc granulator.
A chicken manure fertilizer production line consists of many different fertilizer machines.Thus, Shunxin machine engineer need to know your budget, factory site, types of the raw material and some other information to design a perfect fertilizer production line for you.For example, if you choose fresh chicken manure as raw material, there is no doubt that you need buy a mașină de deshidratare to reduce the moisture content of the fresh chicken manure. Cu toate acestea, if you choose dry chicken manure as raw material, you should choose a crusher machine for your chicken manure production line. Ce este mai mult, configuration of the fertilizer machines will influence the price of a chicken manure production line. De exemplu, if you have high configuration of fertilizer machines in your chicken manure production line.You can equip with Siemens motors, definitely, your fertilizer production line will cost more.
All Shunxin fertilizer machines are sold at factory prices, because we have our own large factory. What’ more, Shunxin aims to provide high-quality and economical fertilizer facilities to all our clients.Anyway, if you want to buy a chicken manure production line, please contact us. Our sales will give you best advice.
How To Choose A Chicken Manure Production Line At The Lower Cost?
While choosing the chicken manure fertilizer production line, you can determine it based on your budget.With the different budgets, you can buy different lines to set up the chicken manure fertilizer production lines. The following is about the line selection of different budgets ranges.
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When making fertilizer granules, there are two main granulating methods: wet granulation and dry granulation. Then what method may be better for different materials? How to choose suitable machine to get high efficiency fertilizer granules?
Difference between wet granulation and dry granulation
Wet granulation refers to the granulating of fertilizer materials with about 30%-50% moisture content. When granulating, the materials always form into granules.Because it has the centrifugal force produced by granulating machine when working. After granulating, granules always have unsuitable moisture and temperature. In order to make sure the quality of fertilizer pellets, it’s very necessary to equip fertilizer cooling and drying machine for your fertilizer making plant.Then you can pack them for sale.
Dry granulation is the granulating process of dry materials with moisture content about 12%-18%. Low moisture content determines the granulating process always is extruding. The final granules have uniform size and fine hardness. În plus, pellets made by dry granulating method basically don’t need additional processes.Therefore,you can pack them directly for convenient storage and transportation.What’ more, the dry granulation has simple production process, low investment and easy operation.It is suitable for small and medium-sized fertilizer producing.
Wet granulation machine
În SX, we design many granulator contains rotary drum granulator, new type organic fertilizer granulator and pan granulator.They all adopts wet technology.What’s more, their granulating rates are higher than 95%. And the pellets are round shapes with diameter from 3mm-8mm.
New type organic fertilizer granulator is the specific machine only used for making organic fertilizer pellets. Its capacity is about 1-8t/h.Therefore, it’s more suitable for small and medium size organic fertilizer production line. As for the drum granulator and pan pelletizer,they can be used in organic fertilizer granules production line and compound fertilizer granulation line.In addition,if you want a large scale production scale,the deum granulator is the first choice for you.Its production capacity is 1-20t/h.
Equipment used in dry granulation
Granulator used for dry granulation in SX contains double roller granulator and flat die pelletizer.
Roller extrusion granulator is suitable for compound fertilizer granulating plant. Because it can be used for granulating all kinds of common compound fertilizer materials. Când lucrezi, the two roller sheets extrude fertilizer materials into high hardness granules.In addition, the shape and size of ball socket on the roller sheet can be customized by your requirements.You have a wide range of options for these parameters.For example,it have pillow shape,semicircle shape and walnut shape.Besides,you can choose our new flat ball shape and square bar shape.
Unlike roller granulator, flat die pelleting machine can be used for making organic fertilizer granules. În general,the final fertilizer pellets are cylindrical shapes with diameter between 4mm to 8mm. With a fertilizer polishing machine, you can make them into round balls.
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As a new starter in this fertilizer business,you are studying to build an fertilizer production plant. Meantime, you should consider how to choose a pelleting machine .Because the granulation equipment is the key machine in the manufacturing process of high quality fertilizer.You should choose a reliable fertilizer equipment manufacture to purchase granulator. To achieve 95% ball rate,we can supply the most effective and reasonable pelleting machinery solution for your fertilizer production plant.
Small and medium fertilizer plant
This is a disc pelletizer designed for small and medium size fertilizer plants.
Pan pelletizer granulator model: SXYZ-1800
Pelleting diameter of disc: 1800mm
Motor powder:3kw
Disc pelletizer capacity: 0.8-1.2 t/h
Disc dimensions:2060*1700*2130
Disc pelletizer has the advantages of less investment cost and quick returns, which is very suitable for manufacturers who have just started the production of npk compound fertilizers. If the 1t/h production line works for 10 hours a day. It is estimated that it can produce 10t npk fertilizer per day, and the annual output can reach 3000t.This 1t/h disc fertilizer pelleting machine is a perfect choose for small scale npk fertilizer plant. Besides, the 1t/h granulation production line investment cost is only about 100,000$.
Large scale fertilizer plant
This is a rotary drum pelletizer designed for large size fertilizer plants.
Rotary drum pelletizer granulator model: SXZGZ-3210
Pelleting diameter of disc: 3200mm
Motor powder:37kw
Disc pelletizer capacity: 15-30 t/h
ShunXin equipped this large-scale fertilizer plant with our hot-selling rotary drum pelletizer.The rotary drum designs large inlet and outlet for high yield of granular fertilizer. It can produce npk pellets up to 30 tons per hour. The plant can be operated 300day per year, 12 hours a day.If pelleting production system can operate 1 shift or 2 shift, it will be better than 3 shifts a day. În acest fel, the annual production capacity can reach 108,000 mt per year.Although the budget is about 400,000$, it can help you produce high-quality pellets for selling a good price. În același timp, it is equipped with rubber lining. It is not easy to corrode your machine and has a longer service life to reduce your machinery cost.
Fertilizer pelleting is the key step for efficient fertilizer production. How to choose best fertilizer pelletizer? Disc or rotary drum granulation machine all the good choose for npk fertilizer plant. To choose one of them ,customers can consider their different production capacity according to fertilizer plant is small or large scale. If you have small npk plant, the disc pelletizer will help you expend fertilizer business.However, after you have large scale npk plant,the drum pelleting can produce high-quality fertilizer for long profit.No matter you need pelleting machine or complete granulation production technology,we can provide you best solution.More detailed info on fertilizer granulation,please contact us now.
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In recent years, more and more fertilizer manufacturers have chosen to sell more granular fertilizer in the fertilizer market,not powdery npk. But why?What is the difference between granular fertilizer and powder fertilizer?În general, the particle size of the boundary is about 0.1 mm. Particles with a size of less than 0.1 mm are called powder, and the granular size is about 0.1 mm to 10 mm.The larger particles exceeding 10mm are will be caking.
Why is the fertilizer made into granules in fertilizer manufacturing,?What are the advantages of fertilizer granules compared with powder?
- The control of fertilizer particle size is of great significance to the storage and transportation of fertilizers. Powdered fertilizers are easy to produce dust during transportation, causing pollution and waste, while granular fertilizers are not easy to cakeand are easy to transport.
- NPK production line will add some trace nutrients to improve the fertilizer efficiency of compound fertilizer, while powder fertilizer is easy to absorb moisture and cakeafter adding trace elements. Cu toate acestea, the composition of granular fertilizer is stable, and it is not easy to cakeeven if trace elements are added.
- Fertilizer granulation improves the quality of agricultural production. Fertilizer granules play the role of slow-release fertilizer effect. Itis convenient for fertilization and not easy to damage the soil.
- În comparație cu îngrășămintele sub formă de pulbere, Producătorii de îngrășăminte aleg să producă îngrășăminte granulare pot face un profit mai mare. Pe piața de îngrășăminte, intervalul de preț pe tonă de îngrășământ granular este 200-300$.
Îngrășămintele granulare se vând bine pe piață
În comparație cu îngrășămintele sub formă de pulbere, îngrășămintele granulare trebuie să mărească procesul de granulare. Dar îngrășămintele granulare au mai multe avantaje în circulație, aplicarea si eficienta ingrasamintelor, suficient pentru a compensa costul granulării. Prin urmare, majoritatea îngrășămintelor vândute pe piață sunt sub formă granulară. Recent, gunoi de grajd şi îngrăşăminte organice precum compostul şi gunoi de grajd de pasare au fost de asemenea folosite după ce au fost granulate.
Perspectiva pieței îngrășămintelor granulare este largă. Prin urmare, cum se fabrică particule de îngrășământ? Procesul de producție a peletelor de îngrășământ include amestecarea,granulare, uscare, cooling and so on, so the composition of granular fertilizer production line is more elaborate. Hence you need a variety of echipamente de producere a îngrășămintelor to equip the granular fertilizer production plant. Cu toate acestea, the npk granulate production complicated line can get more high-quality npk fertilizer. What’ more, ShunXin’s process of manufacturing granulator npk is economical, and you can pay less money but get high benefits.Our company can provide you any solution about npk granulation plant to help you produce npk pelleting fertilizer effectively.Welcome to contact us now.
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Disc granulator is a type of popular sale fertilizer equipment in our factory, since its wide applicability in both organic and compound fertilizer production plants. Cu cât mai multe pelete de îngrășământ sunt fabricate de granulatorul de tigaie, cu atât veți obține mai multe profituri din afacerea dvs. de producție de îngrășăminte. Astfel, este cheia creșterea capacității de producție a acestei mașini de granulare. Cu toate acestea, cum se face? Prin utilizarea tehnologiei de granulare umedă, clientul poate face îngrășământ peleți din materii prime organice sau compuse în interior 25% la 30% continutul de umiditate. Conținutul de umiditate din materiile prime care trebuie granulate este esențial în timpul granulării în tigaie pentru o producție de îngrășăminte de calitate și eficientă. Următoarele sunt sfaturi detaliate pentru referință.
Umiditatea este cheia pentru o capacitate mai mare & Producție de pelete de tigaie de calitate
Adoptat de tehnologia de proiectare a granulației umede, când lucrează, este cheia menținerii materiilor prime într-un anumit conținut de umiditate.
În granulare tigaie proces, dacă materiile prime sunt prea umede, se va bloca în tigaie. Cu toate acestea, dacă materiile prime sunt prea uscate, va fi greu de făcut produse granulate de îngrășământ.De obicei, materii prime din interior 25% la 30% umiditatea sunt perfecte pentru producția de masă granulată cu tava cu discuri. Astfel, pentru o capacitate mai mare și producție de peleți de îngrășământ de calitate, este crucial să se controleze umiditatea materiilor prime într-un anumit grad. Cum să faci asta? Următoarele suporturi tehnice din fabrica noastră sunt doar pentru referință.
Suport tehnic în procesul de granulare umedă cu tavă de îngrășăminte
Cu peste 30 ani de experiență în echipamente de granulare a îngrășămintelor cercetare si dezvoltare, we are always manufacture products that strictly meet customers’ requirements. In the wet fertilizer granulation process, to meet the requirements on the moisture control, we develop different types of machines. They are, dewatering machines before granulation, dryers after granulation, and assisted water spring systems during granulation.
Înainte de granulare, ce să faci dacă umiditatea este prea mare?
Înainte de granulare, organic materials like cow dung, chicken manure, piggery waste or sheep dung, are rich in moisture content. Customers need to compost these materials for granulation. Cu toate acestea, dewatering is the first step you need to do. Dewatered raw materials are efficient for composting and the later granulation.
După granulare, vă faceți griji pentru umiditatea din granule?
After fertilizer pan granulation process, the moisture content in the granules are also within 25% la 30%. Within such moisture content, it is not appliable for long time storage and transportation. To solve this, sunt rotative uscătoare cu tambur, puteți folosi pentru a reduce conținutul de umiditate la 8% la 15% după procesul de peletare cu disc.
Întrucât, materii prime prea uscate pentru a fi absolvite, ce să fac?
În procesul de granulare în tigaie, dacă materiile prime sunt prea uscate, va fi greu să faci granule. Având în vedere acest lucru, proiectam sisteme de aspersoare cu apa instalate pe discul de tigaie. Când utilizați peletizorul de tigaie, clienții pot oferi suficient conținut de umiditate pentru un efect de granulație mai bun. În plus, puteți adăuga, de asemenea, aditivi lichidi nutritivi pentru a face pelete de calitate prin acest sistem.
25% LA 30% UMIDITATE, cum se estimează?
25% la 30% conținutul de umiditate este ideal pentru o granulare de calitate și eficientă. Dar un astfel de standard este dificil pentru majoritatea procesului de producție a îngrășămintelor. Aici vă recomandăm sfaturi pentru a estima conținutul de umiditate dacă este ok pentru granulat sau nu. Înainte de granulare, clienții pot lua materiile prime. Dacă simțiți că materiile prime sunt ușor de lipicios, care va fi prea umed pentru a se granula. Cu toate acestea, dacă sunt libere să curgă cu degetele, care va fi perfect pentru granulare.
Controlul umidității este procesul-cheie pentru producția eficientă de îngrășăminte de compuși organici de calitate. 25% la 30% conținutul de umiditate din materiile prime este perfect pentru granularea în tigaie. Pentru a îndeplini această cerință, clienții pot folosi mașini de deshidratare dacă materiile prime sunt prea umede. Dacă sunt prea uscate, sistemul de izvor de apă asociat va face treaba pentru granulație de calitate. Cu toate acestea, după peletarea tigaii, Clienții pot folosi uscătoare pentru a reduce conținutul de umiditate din granule pentru o depozitare îndelungată și un transport convenabil. În timp ce pentru clienți noi în această afacere, puteți apuca materialele pentru a determina dacă este bun pentru granulare. Informații mai detaliate despre granularea în tigaie, bine ați venit să ne contactați acum.
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FPC is a company which specializes in granulating machines research and development. There are many types of fertilizer granulators for sale in FPC company. Prin urmare, you can get the quality and efficient pan granulator here.
There are many models of disc organic fertilizer granulator produced in FPC factory. You can tell us about your production capacity and budget, we will recommend the most suitable type of disk pelletizer for you.
Disc Fertilizer Pelletizer Products Display
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Detailed Pan Granulation Process
The above data are just for your reference. The disc granulator manufactured from FPC has high working efficient and high granulate rate. De exemplu, FPC disc granulator can granulate the fertilizer continuously. You can produce 0.02t-6t fertilizer pellets per hour by using pan granulator. Ce este mai mult, pellet rate of FPC plate granulator is more than 93%.
Two Methods to Adjust Granules Size
în plus, you can adjust the fertilizer pellets size with the pan pellet making machine. There are two ways to adjust the fertilizer granules size. One is control the moisture. You can adjust the spray system to control the water content. The more water, the bigger granules. The other is to adjust pan slop angle. Sharper slope, smaller size.
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