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Pan Granulator

Pan Granulator2025-04-17T16:21:56+08:00

The pan grnaulator is an important fertilizer pellets making machine. When producing the granular organic fertilizer or the compound one, you can use the plate pellet making machine. For improving the granulating efficiency, FPC designs a high-quality pan granulator. There are many structural and technical advantages of the FPC disc granulation machine. When you are purchasing the granulating machine, we recommend the FPC pan granulation machine. After choosing us, you will experience many first-class service like technical support. From the following, you can know more about the FPC pan granulation machine.

How does the disc granulator machine work for fertilizer pellets production?

While using the fertilizer disc granulator, there are four granulation steps. They are materials adding, fertilizer granulating, finished produts discharging and unquality products returning. You can learn about the specific granulating processes of disk fertilizer pelletizer from the following.

What are difference between pan fertilizer making machine and other granulation machines ?

The about is four-step granulation process of disc fertilizer pelletizer. You can use it for 1-5mm fertilizer granules production. FPC produces many types of disc granulator machines. You can find an ideal fertilizer disc type granulator from us. Welcome to consultation.

Four Advanced Designs of FPC Disc Granulator Machine

Dari atas, you can get a futher understanding about the disc granulation process. While using disc granulator for fertilizer pellets production, you can consider FPC disc pelletizer. The disc granulation machine designed and produced by FPC company can make the fertilizer efficiently. It is related its reasonable structure. You can know about four great design points from the following.

The pan granulator has a hollow silo. The hollow silo can be adjusted. The customers can adjust the angle of disc to control fertilizer pellets size. Our technical saff will guide you the method.

The scraper of the disc granulator is fixed on the frame by bolts. The scraper plays the role of cleaning the material at the bottom of the disc. Pada saat yang sama, it can reduce the materials waste. The automatic cleaning equipment is made of anti-corrosion and wear-resistant material.

On the one hand, the base of the disc pelletizer can support the disc body. Di sisi lain, the base device need maintain the pan granulator machine balance when you are operating the machine. Karena itu, we choose stronger, more durable carbon steel to form the base of the disc granulator.

Our pan granulator adopts the flexible belt design. When you operate the disc pelletizer ,the flexible belt drives the reducer and motor. That working mode can make machine run more stably. Lebih-lebih lagi, the flexible belt can also reduce the impact force of the pan pelletizer. Such design of the pan pelletizer belt can prolong the service life of the machine.

It can be seen from the above structural characteristics that the pan granulator has a compact overall structure and the advantage of saving working area. Therefore it is an ideal equipment for organic fertilizer and compound fertilizer granulation ,and also is widely welcomed by fertilizer manufacturers.

Here are technical parameters about different models of pan granulator, such as SXYZ-500,SXYZ-1000,SXYZ-1800. Data ini hanya untuk referensi Anda.

Model Diameter of disc (mm) Edge of Height(mm) Kecepatan Putar(rpm) Motor(KW) Reduceer Model Kapasitas(th) Dimensions(mm)
SXYZ-500 500 200 32 0.55 BWY0-43-0.55 0.02-0.05 650×600×800
SXYZ-600 600 280 33.5 0.75 BWY0-43-0.55 0.05-0.1 800×700×950
SXYZ-800 800 200 21 1.5 XWD4-71-1.5 0.1-0.2 900×1000×1100
SXYZ-1000 1000 250 21 1.5 XWD4-71-1.5 0.2-0.3 1200×950×1300
SXYZ-1200 1200 250 21 1.5 XWD4-71-1.5 0.3-0.5 1200×1470×1700
SXYZ-1500 1500 300 21 3 XWD5-71-3 0.5-0.8 1760×1500×1950
SXYZ-1800 1800 300 21 3 XWD5-71-3 0.8-1.2 2060×1700×2130
SXYZ-2000 2000 350 21 4 XWD5-71-4 1.2-1.5 2260×1650×2250
SXYZ-2500 2500 450 14 7.5 ZQ350 1.5-2.0 2900×2000×2750
SXYZ-2800 2800 450 14 11 ZQ350 2-3 3200×2200×3000
SXYZ-3000 3000 450 14 11 ZQ350 2-4 3400×2400×3100
SXYZ-3600 3600 450 13 18.5 ZQ400 4-6 4100×2900×3800

2 Methods To Control The Size Of Fertilizer Particles By Operating FPC Pan Granulator.

While producing the fertilizer particles, you may get the unqualified pellets. What should you do to adjust the particle size? By using FPC pan granulator, you can control the particle size to meet the production requirements. There are 2 ways to control the manure granules size.

Control The Pan Slope Angle

Because the size of the disc inclination angle of the disc granulator is also related to the size of the formed fertilizer particles. You can adjust the final granules size by controlling the pan slop angle. Secara umum, the steeper the slope of the disk, the smaller the fertilizer particles formed by the disk granulator. On the contrary, the more gentle the disc slope, the larger the particles.

Control Moisture

The size of fertilizer granules is related to water content in the animals manure and other raw materials. So you can control the raw material moisture through controlling the water spray system. What you need to know is that lower water content in the materials , the smaller size fertilizer particles produced by pan pelletizer machine. Conversely, the more water, the bigger size.

How can I adjust pan granulation machine and spray water device?

How do you use a pan granulator efficiently in fertilizer production?

While using the pan granulating machine, you must want to make the fertilizer pellets with high efficiency. But how do you make the granulating machine work with high efficiency. Here are four tips to make your disk granulator work efficiently.

Pan Granulator for 2 Fertilizer Production Lines

The disc granulation machine are mainly used in fertilizer production line. To meet customer’s fertilizer requirements, we research and produce two type of fertilizer disc granulation lines. One is organic fertilizer disc granulation line, and the other is compound fertilizer disc granultion line. There are 1-10 tpd disc fertilizer granules production lines for sale in FPC company. You can know these two types of fertilizer production lines from the following.

The pan granulator is an important fertilizer pellet making equipment. You can use the disc granulation machine in the organic fertilizer production lines or the compound ones. You can know more from the following.

The disc pelletizer machine produced by FPC company is widly used in organic fertilizer granules production line. When make the fertilizer from animal manure, crop straws and bentonite, ect, you can use the disc fertilizer granulation line. We can provide you with 1-10t/h organic fertilizer pan granulation line.

The granular fertilizer production line designed by FPC company can be also used for compound fertilizer pellet production. You can use it to process quartz sand powder, soda ash, sodium silicate solution, cooked stone. Here are different deployments of disc fertilizer granulation line for sale in our company. Welcome to get the detailed inquiry.

Organic and Compound Fertilizer Pan Granulation Line 3D Flow Chart Designed by FPC

4 Advantages of Pan Granulator in Fertilizer Production Line

Compared with other granulation, the disk granulator has many advantages in the fertilizer production. That’s why so many fertilizer manufacturers would like to use the pan pellet making machine to produce the fertilizer granules. You can learn the 4 advantages of the pan granulator from the following.

Adjustable Fertilizer Particle Size

FPC pan pelletizer has a wide control range of the fertilizer particles size. The diameter of finished fertilizer pellets you can make is 1-8mm. You can adjust the fertilizer particles size by controlling pan slop angle,rotation rates of the granulator and the moisture of the fertilizer materials.

Short Fertilizer Production Process

FPC pan granulating machine has a rapid granulation speed. Within 5-8min, you can form the powder fertilizer into particles by using plate pelletizer. Furthermore, the granulation process of the disc granulator is not very complicated. When the disk granulator works, it needs less labor. So the pan granulating machine is more suitable for medium-size and small fertilizer production factory.

High Fertilizer Production Capacity

Different specifications of pan granulators have different production capacities. The maximum fertilizer granulation capacity of FPC disc granulating machine can up to about 6 ton per jam. Our company designs different types of the pan granulator. Karena itu, you can choose different specifications according to your own actual fertilizer production needs.

High Quality Of Fertilizer Particles

The surface of the fertilizer pellets produced by disc granulator are more even. And the size of the fertilizer granules granulated by the disc granulator is more uniform. Selain itu, the fertilizer pan granulator also has a automatic classification function for fertilizer pellets.

What technical parameters of disc fertilizer pellets making machine can I get from you?

What Is the Price of Disc Granulator Production Line?

The price of disc granulator production line is related to its configuration and production capacity. Dari atas, we can know that disc fertilizer granulator can be used in organic fertilizer granules production line and compound fertilizer granulation line. These two kinds of disc granulation production lines are sold at the different prices. You can know their prices and configurations from the following.

How Much Is the Organic Fertilizer Disc Granulation Line?

The organic fertilizer disc granulation line price ranges from $110,000 ke $550,000. The entire organic fertilizer pan granulation line can produce 1-20 tons of fertilizer pellets per hour. The machines needed to deploy include compost turner, crushing machine, screening machine, coating machine, disc fertilizer granulator and other fertilizer auxiliary machines. The disc granulation lines of different production capacities will be equipped with different fertilizer making machines. We can design best organic fertilizer disk granulation line based on your production needs.

How Much Does the Compound Fertilizer Pan Granulation Line Cost?

The price of compound fertilizer pan granulation line is cha. The compound fertilizer pan granulation line price is $25,000.00 – $500,000. You should buy many types of fertilizer machines to deploy whole compound fertilizer production line. Misalnya, you need to automatic batching systems, fertilizer crusher, fertilizer disc granulator, fertilizer dryer and cooler, fertilizer coater Dan fertilizer packing machine. These machines from FPC company have strong adaptability. You can use them to make the NPK fertilizer, di-calcium phosphate fertilizer,ammonia fertilizer and potash fertilizer.

4 Points You Need To Pay Attention To If You Want Your Pan Granulator To Have A Long Service Life.

For reducing the cost of the production equipment, you should often note the operation situations of the pan granulation machine. Here are 4 suggestions you can refer to while using the disc pellet making machine.

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    How Much Does A Chicken Manure Production Line Cost?2022-08-09T17:27:46+08:00

    A chicken manure fertilizer production line consists of many different fertilizer machines.Thus, Shunxin machine engineer need to know your budget, factory site, types of the raw material and some other information to design a perfect fertilizer production line for you.For example, if you choose fresh chicken manure as raw material, there is no doubt that you need buy a dewatering machine to reduce the moisture content of the fresh chicken manure. Namun, if you choose dry chicken manure as raw material, you should choose a crusher machine for your chicken manure production line. Terlebih lagi, configuration of the fertilizer machines will influence the price of a chicken manure production line. Misalnya, if you have high configuration of fertilizer machines in your chicken manure production line.You can equip with Siemens motors, definitely, your fertilizer production line will cost more.

    compost machine

    All Shunxin fertilizer machines are sold at factory prices, because we have our own large factory. Terlebih lagi, Shunxin aims to provide high-quality and economical fertilizer facilities to all our clients.Anyway, if you want to buy a chicken manure production line, please contact us. Our sales will give you best advice.

    How To Choose A Chicken Manure Production Line At The Lower Cost?

    While choosing the chicken manure fertilizer production line, you can determine it based on your budget.With the different budgets, you can buy different lines to set up the chicken manure fertilizer production lines. The following is about the line selection of different budgets ranges.

    Seperti disebutkan di atas, when setting up the chicken manure fertilizer line with the budget of $35,000-$9000, your plant is suitable for producing the powder organic fertilizer. Karena itu, while composting the materials, you can choose the composting machine and loader type feeder. For the crushing process, we recommend you buy the new type vertical crushing machine. Then to improve the packing efficiency, you’d better use the fully automatic packing scales.

    When you intend to run the chicken manure fertilizer line with the budget of $110,000-$190,000, you can set up the granular organic fertilizer production line.While assembling the granular chicken manure fertilizer production line, in addition to purchasing equipment that composes the powder production line, you also need granulating equipment like churning granulation machine that can make powdered organic fertilizer into granules. To improve the fertilizer granules quality, the equipment you still need to buy are the rotary drum cooling machine, mesin pengeringan Dan coating machine.

    The equipment configuration of the chicken manure fertilizer line built with a budget of $360,000-$550,000 is higher than that of the building with a budget of $110,000-$190,000. While granulating the chicken manure organic fertilizer, we recommend you use the rotary drum pellet making machine or the disc granulation machine. But using the granulation machine, you can produce the granular chicken manure fertilizer on a large scale.

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    Granulasi basah & granulasi kering2022-07-05T10:18:16+08:00

    Saat membuat butiran pupuk, ada dua metode granulasi utama: granulasi basah dan granulasi kering. Lalu metode apa yang mungkin lebih baik untuk bahan yang berbeda? Bagaimana memilih mesin yang cocok untuk mendapatkan butiran pupuk dengan efisiensi tinggi?

    Perbedaan granulasi basah dan granulasi kering

    Granulasi basah mengacu pada granulasi bahan pupuk dengan sekitar 30%-50% kadar air. Saat granulasi, bahannya selalu berbentuk butiran, karena mempunyai gaya sentrifugal yang dihasilkan mesin granulasi saat bekerja. Setelah granulasi, butiran selalu memiliki kelembaban dan suhu yang tidak sesuai. Untuk memastikan kualitas pelet pupuk, sangat penting untuk melengkapi mesin pendingin dan pengering pupuk untuk pabrik pembuatan pupuk Anda, kemudian Anda dapat mengemasnya untuk dijual.

    Granulasi kering adalah proses granulasi bahan kering dengan kadar air sekitar 12%-18%. Kadar air yang rendah menentukan proses granulasi selalu bersifat ekstrusi. Butiran akhir memiliki ukuran seragam dan kekerasan halus. Lebih-lebih lagi, pelet yang dibuat dengan metode granulasi kering pada dasarnya tidak memerlukan proses tambahan, oleh karena itu,Anda dapat mengemasnya langsung untuk penyimpanan dan transportasi yang nyaman.Apa’ lagi, granulasi kering memiliki proses produksi yang sederhana, investasi rendah dan pengoperasian mudah. ​​Sangat cocok untuk produksi pupuk skala kecil dan menengah.

    Mesin granulasi basah

    Di SX, kami merancang banyak granulator berisi granulator drum putar, granulator pupuk organik tipe baru dan granulator panci. Semuanya mengadopsi teknologi basah. Terlebih lagi, tingkat granulasinya lebih tinggi dari 95%. Dan peletnya berbentuk bulat dengan diameter 3mm-8mm.

    Granulator pupuk organik tipe baru adalah mesin khusus yang hanya digunakan untuk membuat pelet pupuk organik. Kapasitasnya sekitar 1-8t/jam. Oleh karena itu, ini lebih cocok untuk lini produksi pupuk organik ukuran kecil dan menengah. Sedangkan untuk drum granulator dan pan pelletizer,mereka dapat digunakan dalam lini produksi butiran pupuk organik dan lini granulasi pupuk majemuk,jika ingin skala produksi skala besar,granulator deum adalah pilihan pertama untuk Anda. Kapasitas produksinya adalah 1-20t/jam.

    Dry Granulation

    Peralatan yang digunakan dalam granulasi kering

    Granulator yang digunakan untuk granulasi kering di SX berisi granulator rol ganda dan pelet die datar.

    Granulator ekstrusi rol cocok untuk pabrik granulasi pupuk majemuk. Karena dapat digunakan untuk granulasi semua jenis bahan pupuk majemuk yang umum. Saat bekerja, dua lembar rol mengeluarkan bahan pupuk menjadi butiran dengan kekerasan tinggi, bentuk dan ukuran soket bola pada roller sheet dapat disesuaikan dengan kebutuhan Anda. Anda memiliki beragam pilihan untuk parameter ini. Misalnya,itu memiliki bentuk bantal,bentuk setengah lingkaran dan bentuk kenari. Selain itu,Anda dapat memilih bentuk bola datar dan bentuk batang persegi baru kami.

    Berbeda dengan roller granulator, mesin pelet mati datar dapat digunakan untuk membuat butiran pupuk organik. Umumnya,pelet pupuk akhir berbentuk silinder dengan diameter antara 4mm sampai 8mm. Dengan pupuk mesin pemoles, Anda bisa membuatnya menjadi bola bundar.

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    Pabrik pupuk harus bagaimana memilih mesin pelet?2022-05-30T10:57:53+08:00

    Sebagai pemula baru dalam bisnis pupuk ini,Anda sedang belajar membangun pabrik produksi pupuk. Sementara itu, Anda harus mempertimbangkan cara memilih mesin pelet. Karena peralatan granulasi adalah mesin kunci dalam proses pembuatan pupuk berkualitas tinggi. Anda harus memilih produsen peralatan pupuk yang andal untuk membeli granulator. Untuk mencapai 95% kecepatan bola,kami dapat menyediakan solusi mesin pelet yang paling efektif dan masuk akal untuk pabrik produksi pupuk Anda.

    Pabrik pupuk kecil dan menengah

    disc pelletizer

    Ini adalah pelet cakram yang dirancang untuk tanaman pupuk ukuran kecil dan menengah.

    Model granulator pelet panci: SXYZ-1800

    Diameter pelet cakram: 1800mm

    Bedak motor:3KW

    Kapasitas pelet cakram: 0.8-1.2 th

    Dimensi disk:2060*1700*2130

    Mesin pelet cakram memiliki keunggulan berupa biaya investasi yang lebih sedikit dan pengembalian yang cepat, yang sangat cocok bagi produsen yang baru memulai produksi pupuk majemuk npk. Jika jalur produksi 1t/jam berfungsi 10 berjam -jam sehari. Diperkirakan mampu menghasilkan 10t pupuk npk per hari, dan hasil tahunan bisa mencapai 3000t. Mesin pelet pupuk cakram 1t/jam ini adalah pilihan sempurna untuk pabrik pupuk npk skala kecil. Di samping itu, biaya investasi lini produksi granulasi 1t/jam hanya sekitar 100,000$.

    Pabrik pupuk skala besar

    pelet drum

    Ini adalah pelet drum putar yang dirancang untuk tanaman pupuk ukuran besar.

    Model granulator pelet drum putar: SXZGZ-3210

    Diameter pelet cakram: 3200mm

    Bedak motor:37KW

    Kapasitas pelet cakram: 15-30 th

    ShunXin melengkapi pabrik pupuk skala besar ini dengan pelet drum putar terlaris kami. Drum putar mendesain saluran masuk dan keluar yang besar untuk menghasilkan pupuk granular yang tinggi. Dapat menghasilkan pelet npk hingga 30 ton per jam. Pabrik ini dapat dioperasikan 300 hari per tahun, 12 jam sehari. Jika sistem produksi pelet dapat beroperasi 1 bergeser atau 2 menggeser, itu akan lebih baik dari 3 bergeser sehari. Dengan cara ini, Kapasitas produksi tahunan dapat mencapai 108,000 mt per tahun. Meskipun anggarannya sekitar 400,000$, ini dapat membantu Anda menghasilkan pelet berkualitas tinggi dengan harga jual yang bagus. Pada saat yang sama, dilengkapi dengan lapisan karet. Mesin Anda tidak mudah menimbulkan korosi dan memiliki masa pakai lebih lama untuk mengurangi biaya mesin Anda.

    Pelet pupuk adalah langkah kunci untuk produksi pupuk yang efisien. Bagaimana memilih pelet pupuk terbaik? Mesin granulasi cakram atau drum putar semuanya merupakan pilihan yang baik untuk pabrik pupuk npk. Untuk memilih salah satunya ,pelanggan dapat mempertimbangkan kapasitas produksi mereka yang berbeda menurut pabrik pupuk skala kecil atau besar. Jika Anda memiliki tanaman npk kecil, pelet cakram akan membantu Anda mengeluarkan bisnis pupuk. Namun, setelah Anda memiliki pabrik npk skala besar,pelet drum dapat menghasilkan pupuk berkualitas tinggi untuk keuntungan jangka panjang. Tidak masalah Anda membutuhkan mesin pelet atau lengkap teknologi produksi granulasi,kami dapat memberikan Anda solusi terbaik. Info lebih detail tentang granulasi pupuk,silahkan hubungi kami sekarang.

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    Apa perbedaan antara pupuk granular dan bubuk?Mana yang lebih baik?2022-05-30T12:01:37+08:00

    Dalam beberapa tahun terakhir, semakin banyak produsen pupuk memilih untuk menjual lebih banyak pupuk granular di pasar pupuk,bukan bubuk npk. tapi kenapa?Apa perbedaan antara pupuk granul dan pupuk bubuk?Umumnya, ukuran partikel batasnya adalah sekitar 0.1 mm. Partikel dengan ukuran kurang dari 0.1 mm disebut bubuk, dan ukuran butirannya kira-kira 0.1 mm sampai 10 mm. Partikel yang lebih besar melebihi 10 mm akan menggumpal.

    Mengapa pupuk dibuat menjadi butiran dalam pembuatan pupuk,?Apa kelebihan pupuk butiran dibandingkan dengan bubuk?

    • Pengendalian ukuran partikel pupuk sangat penting dalam penyimpanan dan pengangkutan pupuk. Pupuk bubuk mudah menghasilkan debu selama pengangkutan, menyebabkan polusi dan limbah, sedangkan pupuk granul tidak mudah menggumpal dan mudah diangkut.
    • Lini produksi NPK akan menambah beberapa melacak nutrisi untuk meningkatkan efisiensi pemupukan pupuk majemuk, sedangkan pupuk bubuk mudah menyerap kelembapan dan kue setelah menambahkan elemen jejak. Namun, komposisi pupuk granul stabil, dan tidak mudah untuk membuat kue meskipun ada elemen jejak yang ditambahkan.
    • Granulasi pupuk meningkatkan kualitas produksi pertanian. Butiran pupuk berperan sebagai efek pupuk lepas lambat. Nyaman untuk pemupukan dan tidak mudah merusak tanah.
    • Dibandingkan dengan pupuk bubuk, Produsen pupuk yang memilih memproduksi pupuk granul dapat menghasilkan keuntungan lebih tinggi. Di pasar pupuk, kisaran harga pupuk granul per ton adalah 200-300$.

    Pupuk granular laris manis di pasaran

    Dibandingkan dengan pupuk bubuk, pupuk granular perlu meningkatkan proses granulasi. Namun pupuk granul memiliki keunggulan lebih dalam peredarannya, efisiensi aplikasi dan pemupukan, cukup untuk mengimbangi biaya granulasi. Karena itu, sebagian besar pupuk yang dijual di pasaran berbentuk butiran. Baru-baru ini, pupuk kandang dan pupuk organik seperti kompos dan kotoran unggas juga telah digunakan setelah digranulasi.

    Pembuatan pupuk granular

    Prospek pasar pupuk granular sangat luas. Karena itu, cara pembuatan partikel pupuk? Proses produksi pelet pupuk meliputi pencampuran,granulasi, pengeringan, pendinginan dan sebagainya, sehingga komposisi lini produksi pupuk granular lebih rumit. Oleh karena itu Anda memerlukan variasi peralatan produksi pupuk untuk melengkapi pabrik produksi pupuk granular. Namun, jalur rumit produksi butiran npk bisa mendapatkan lebih banyak pupuk npk berkualitas tinggi. Terlebih lagi, Proses pembuatan granulator npk ShunXin ekonomis, dan Anda dapat membayar lebih sedikit uang tetapi mendapatkan manfaat yang tinggi. Perusahaan kami dapat memberikan Anda solusi apa pun tentang pabrik granulasi npk untuk membantu Anda memproduksi pupuk pelet npk secara efektif. Selamat datang untuk menghubungi kami sekarang.

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    Moisture Control in Pan Granulation Process2022-05-27T16:41:49+08:00

    Disc granulator is a type of popular sale fertilizer equipment in our factory, since its wide applicability in both organic and compound fertilizer production plants. The more fertilizer pellets made by the pan granulator, the more profits you will get from your fertilizer production business. Dengan demikian, it is key to increase the production capacity of this granulation machine. Namun, how to do it? By using wet granulation technology, customer can make pellets fertilizer from organic or compound raw materials within 25% ke 30% moisture contents. The moisture content in the raw materials to be granulated are paramount during pan granulation for quality and efficient fertilizer production. The following are detailed tips for your reference.

    Disc Granulator

    Adopted by wet granulation design technology, when working, it is the key to maintain the raw materials within a certain moisture content.

    In the pan granulation process, if the raw materials are too wet, it will be stuck in the pan. Namun, if the raw materials are too dry, it will hard to make fertilizer granules products.Usually, raw materials within 25% ke 30% moisture are perfect for mass production granulating with the disc pan. Dengan demikian, for a higher capacity and quality fertilizer pellets production, it is crucial to control the raw materials moisture within a certain degree. How to do that? The following technical supports from our factory just for your reference.

    Technical Supports in Wet Granulation Process with Fertilizer Pan

    With over 30 years’ experience in the fertilizer granulation equipment research and development, we are always manufacture products that strictly meet customers’ requirements. In the wet fertilizer granulation process, to meet the requirements on the moisture control, we develop different types of machines. Mereka, dewatering machines before granulation, dryers after granulation, and assisted water spring systems during granulation.

    Before granulation, what to do if the moisture too high?

    Before granulation, organic materials like cow dung, chicken manure, piggery waste or sheep dung, are rich in moisture content. Customers need to compost these materials for granulation. Namun, dewatering is the first step you need to do. Dewatered raw materials are efficient for composting and the later granulation.

    After granulation, worry about the moisture in the granules?

    After fertilizer pan granulation process, the moisture content in the granules are also within 25% ke 30%. Within such moisture content, it is not appliable for long time storage and transportation. To solve this, there are rotary drum dryers, you can use to decrease the moisture content to 8% ke 15% after disc pan pelleting process.

    Whereas, raw materials too dry to graduate, what to do?

    In pan granulation process, if the raw materials too dry, it will be hard to making granules. Considering this, we design water sprinklers systems installed on the pan disc. When using the pan pelletizer, customers can provide enough moisture contents for better granulation effect. Lebih-lebih lagi, you can also add nutrient liquid additives to make quality pellets by this system.

    25% TO 30% MOISTURE, how to estimate?

    25% ke 30% moisture content are ideal for quality and efficient granulation. But such standard is difficult for most of green hands on fertilizer production process. Here we recommend you tips to estimate the moisture content whether it is ok for granulate or not. Before granulation, customers can gab the raw materials. If you feel the raw materials are easy to sticky, that will be too wet to granulate. Namun, if they are loose to flow with your fingers, that will be perfect for granulating.

    Moisture control is the key process for quality and efficient organic compound fertilizer production. 25% ke 30% moisture content in the raw materials are perfect for pan granulation. To meet this requirement, customers can use dewatering machines if raw materials are too wet. If they are too dry, the associated water spring system will do the job for quality granulation. Namun, after the pan pelleting, customers can use dryers too decrease the moisture content in the granules for long time storage and convenient transportation. While for customers new to this business, you can grab the materials to determine whether it is good for granulation. More detailed info on pan granulation, welcome contact us now.

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    Where Is the Disc Granulator Machine for Poultry Waste Manure?2022-08-30T11:01:47+08:00

    FPC is a company which specializes in granulating machines research and development. There are many types of fertilizer granulators for sale in FPC company. Karena itu, you can get the quality and efficient pan granulator here.

    There are many models of disc organic fertilizer granulator produced in FPC factory. You can tell us about your production capacity and budget, we will recommend the most suitable type of disk pelletizer for you.

    Disc Fertilizer Pelletizer Products Display

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    What Is the Pan Granulation Process?2021-10-21T14:53:53+08:00

    Detailed Pan Granulation Process

    Pertama, deliver the powder fertilizer into the disc evenly. Saat bekerja, the spray device on pan pellet making machine adds the water into the disc . The moisture is the key to form granules. Within 5-8minutes, fertilizer pellets will be formed. After granulation, you can get the finished fertilizer pellets with about 30% moisture. When reaching the required size, the qualified fertilizer granules will be discharged from the machine automatically. With FPC pan fertilizer granulation machine, you can produce 1-8mm fertilizer pellets.

    The above data are just for your reference. The disc granulator manufactured from FPC has high working efficient and high granulate rate. Misalnya, FPC disc granulator can granulate the fertilizer continuously. You can produce 0.02t-6t fertilizer pellets per hour by using pan granulator. Terlebih lagi, pellet rate of FPC plate granulator is more than 93%.

    Two Methods to Adjust Granules Size

    Selain itu, you can adjust the fertilizer pellets size with the pan pellet making machine. There are two ways to adjust the fertilizer granules size. One is control the moisture. You can adjust the spray system to control the water content. The more water, the bigger granules. The other is to adjust pan slop angle. Sharper slope, smaller size.

    Kesalahan: Formulir Kontak Tidak Ditemukan.

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