In the fertilizer production industry, the flat die granulator is one of the most ideal pellets making machine. Besides granulating the based fertilizer, it can also connect with the pellet fertilizer polishing machine. Ta yin haka, you can make the fertilizer granules at one time. Haka kuma, you can get the high-hardness fertilizer particles through using the flat die granulator. Saboda haka, more and more people will choose the flat die granulation machine to make the fertilizer pellets. To improve the working efficiency of the fat lie fertilizer pellets making machine, we make some improvements on the machine. By choosing SX, you can get the higher-efficiency and durable flat die pellet making machine. Haka kuma, as the fertilizer equipment producer with years of experience, we can provide you with reasonable suggestions on how to purchase and use the machine. Don haka, you can choose the flat die granulator produced by SX without doubt.
How Can You Choose The Proper Flat Die Granulator Producers?
When you need to buy the flat die granulation machine, what you must consider is how to choose the high-quality and cost-effective machine. You can following three aspects for selecting the flat die pellet machine production plant.
After you understand these three principles, you will choose the capable fertilizer equipment producers. Furthermore, you will purchase the flat die pellets making machine with high performance.
How To Choose Right Model Of The Flat Die Granulator?
In order to design the granule production line reasonably, it is very important to choose the right type of flat mould granulator. Which aspects can you consider to select the proper model of the flat die granulation machine? You can choose the flat mold granulator suitable for your production line from the following two aspects.
Ƙarfin Ƙarfafawa
There are different production capacities of the flat-die pellet machine with different specifications. When selecting the flat-die pellet fertilizer making machine, you should consider that how many fertilizer granules you intend to produce in an hour. Misali, when managing to make 2.5 tons of the fertilizer particles per hour, we recommend you choose the SXPM-600 flat die granulation machine.
The Budget
The flat die granulator price varies depending on its technical parameters. If you want to allocate the cost of granular fertilizer production reasonably, it is very necessary to choose the flat die pellet making machine suitable for the production line. Misali, for organic fertilizer pellet production line with the budget of $110,000, the SXPM-500 flat die pelletizer is the most suitable for your fertilizer production plant.
If you have no idea about the flat die granulation machine selection, you can ask our customers service staff for help. We will provide you some reasonable advice about the machine.
Why So Many Fertilizer Producer Use The Sx Flat Die Granulator?
For getting higher working efficiency of the flat die granulation machine, we have partially improved the structure of the machine. Saboda haka, you can not only use the flat die more effectively, but also use the granulation machine for a long time. You can learn more from the below.
It is precisely because of these benefits that so many people would like to use the flat-die fertilizer pellet making machine produced by SX. Saboda haka, you can get the high-efficiency flat die granulator from SX.
How Do We Design The Flat Die Granulator?
In order to improve the durability of the flat die granulator, we pay special attention to two aspects when producing the flat die pellet making machine. One is the rationality of the machine structure. The other is that the constituent materials must be strong and durable. You can learn how we produce and design the flat die granulation machine from the following four parts.
The Machine Frame
When you see the pictures of the flat die granulation machine, you can know about that all working parts of the machine are fixed on the frame. When producing the machine frame, we choose the medium-carbon steel plate and channel steel as the raw materials. Then through strict quality regulation and specific process requirements, the frame of the flat die pellet making equipment we produced is durable and qualified.In addition, in order to facilitate transportation, we set hoisting holes in the middle of the four corners of the frame.
Breaking And Separating Part
After be pressed by the rollers in the flat die pellet machine, the based fertilizers will be into the breaking device. There is double-axis mace equipment in the breaking area. You can separate the spherical material and the return material through this equipment. Ta wannan hanyar, you can improve the working efficiency of the granular fertilizer production lines.
Transmission Connection Part
The transmission connection part is an important part of the flat fie granulation When the transmission connection parts are working, the electric motor will drive the pulley, V-belt, and reducer to rotate. Driven by these parts, the flat die granulator starts to granulate the fertilizer materials. Bugu da kari, there is a transmission chain composed of sprocket and chain on the transmission connecting part, which is the main motivation for driving the working part of the crushing and separating part. For the transmission reducer and the head working part, we use the mutual work of the nylon pin coupling to transmit the drive.
The Head Working Part
Kamar yadda aka ambata a sama, the power of the working part of the machine head is transmitted from the transmission wheel to the transmission roller through the pin shaft. We use a pair of open wheels to ensure that the pair of rollers are synchronized. Bugu da kari, both sides of the active and passive shafts are composed of specific bearings and bearing frames, which are finally installed on the frame.
From the above, you can know more about the structure of the SX flat die granulation machine. With such structural design, the working efficiency and the service life of the machine will be increased. That is why so many fertilizer makers highly praise the flat die pellet making machine produced by SX.
How Does The Flat Die Granulator Process The Fertilizer?
If you want to buy the high-quality flat die granulation machine, in addition to know the machine structure, you also need to have intimate knowledge of working principle. The followings are the detailed working principle of the flat-die granulation machine .
With the continuous rotation of the motor on the transmission connection part and the continuous addition of materials, you can batch produce fertilizer particles and improve the efficiency of the fertilizer particle production line.
How To Adjust The Flat Die Granulator?
When you find that there is not an ideal granulation effect by using the flat die pellet machine. You need to adjust the granulation machine properly currently. What part do you need to adjust? You can adjust the flat die granulation machine according to the following methods.
If you want to improve the granular fertilizer productivity or increase the nip angle, you can increase the gap between the Driving shaft roll and driven shaft. Bugu da kari, you should note that the two rollers are not allowed to contact. You should keep a gap of 0.3mm-1 mm between the rollers.
For flat die granulation machine, the adjust method of ball socket is like that of double-roller extrusion granulator. When adjusting the ball and socket of these two granulators, you need to adjust them from the circumferential and axial directions.
Through the above method, you can adjust the flat die granulation machine according to the production requirements. By adjusting, you can improve the working efficiency of the flat-die pellet making machine.
You know that the SX flat die granulation machine is popular with the manufactures of organic fertilizer and compound fertilizer. Menene ƙari. SX can provide you with many special services like technical support, on-site installation and customized service. Saboda haka, while purchasing the flat die granulator, you can contact us for the detailed information,
A cikin 'yan shekarun nan, Da yawan masu sana'ar taki sun zabi sayar da taki mai yawa a kasuwar taki,ba powdery npk. Amma me yasa?Menene bambanci tsakanin taki granular da foda taki?Gabaɗaya, girman barbashi na iyaka yana kusa 0.1 mm. Barbashi da girman ƙasa da 0.1 mm ana kiransa foda, kuma girman granular yana kusa 0.1 mm ku 10 mm.Mafi girma barbashi wuce 10mm ne za a caking.
Me yasa taki sanya a cikin granules a masana'antar taki,?Menene fa'idodin taki granules idan aka kwatanta da foda?
- Sarrafa girman barbashin taki yana da matuƙar mahimmanci ga ajiya da jigilar takin. Foda da takin mai magani yana da sauƙi don samar da ƙura yayin sufuri, haifar da gurbatar yanayi da sharar gida, yayin da granular takin mai magani ba shi da sauƙi don yin burodi kuma yana da sauƙin sufuri.
- Layin samar da NPK zai ƙara wasu gano abubuwan gina jiki don inganta ingantaccen taki na fili taki, yayin da foda taki yana da sauƙin sha danshi da cake bayan ƙara abubuwan ganowa. Duk da haka, abun da ke ciki na granular taki ne barga, kuma ba shi da sauƙin yin kek ko da an ƙara abubuwan ganowa.
- Taki granulation yana inganta ingancin aikin noma. Granules taki suna taka rawar taki mai saurin sakin jiki. Yana dacewa don hadi kuma ba sauƙin lalata ƙasa ba.
- Idan aka kwatanta da takin mai foda, Masu kera taki sun za i su samar da takin zamani na iya samun riba mai yawa.A kasuwar taki, kewayon farashin kowace tan granular taki shine 200-300$.
Ana siyar da takin granular sosai a kasuwa
Idan aka kwatanta da foda da takin mai magani, granular takin mai magani yana buƙatar ƙara tsarin granulation. Amma granular takin mai magani yana da ƙarin fa'idodi a wurare dabam dabam, aikace-aikace da ingancin taki, isa ya biya diyya farashin granulation. Saboda haka, akasarin takin da ake sayarwa a kasuwa ana siyar da su ne. Kwanan nan, takin gona da takin gargajiya kamar takin zamani da kaji taki An kuma yi amfani da su bayan an granulated.
Hasashen kasuwar takin zamani yana da faɗi sosai. Saboda haka, yadda ake kera barbashi na taki?Tsarin samar da pelleting taki ya haɗa da hadawa,granulating, bushewa, sanyaya da sauransu, don haka tsarin layin samar da taki granular ya fi fayyace. Don haka kuna buƙatar iri-iri kayan aikin samar da taki don samar da masana'antar samar da takin zamani. Duk da haka, layin npk granulate mai rikitarwa na iya samun ƙarin takin npk mai inganci. Menene ƙari, Tsarin ShunXin na kera granulator npk yana da tattalin arziki, kuma za ku iya biyan kuɗi kaɗan amma ku sami fa'idodi masu yawa. Kamfaninmu zai iya ba ku kowane bayani game da shukar npk don taimaka muku samar da takin pelleting npk yadda ya kamata. Barka da zuwa tuntuɓar mu yanzu..
Kuskure: Ba a sami form ɗin tuntuɓar ba.
Disc granulator nau'in sanannen kayan aikin taki ne na siyarwa a masana'antar mu, tun lokacin da ya dace a cikin duka kwayoyin halitta da sinadaran samar da taki. Ƙarin pellet ɗin taki da kwanon rufi ya yi, yawan ribar da za ku samu daga kasuwancin ku na samar da taki. Don haka, yana da mahimmanci don ƙara ƙarfin samar da wannan injin granulation. Duk da haka, yadda ake yi? Ta hanyar amfani da fasahar granulation rigar, abokin ciniki na iya yin pellets taki daga kwayoyin halitta ko kayan albarkatun ƙasa a ciki 25% ku 30% danshi abun ciki. Abubuwan da ke cikin danshi a cikin kayan albarkatun da za a girka sune mafi mahimmanci yayin girka kwanon rufi don inganci da ingantaccen samar da taki.. Abubuwan da ke gaba suna da cikakkun bayanai don bayanin ku.
An karbo ta hanyar fasahar ƙirar granulation rigar, lokacin aiki, shine mabuɗin don kula da albarkatun ƙasa a cikin wani ɗanɗanon abun ciki.
A cikin kwanon rufi granulation tsari, idan albarkatun kasa sun yi yawa, za a makale a cikin kwanon rufi. Duk da haka, idan albarkatun kasa sun bushe sosai, zai yi wuya a yi kayayyakin granules taki.Yawanci, albarkatun kasa a ciki 25% ku 30% danshi ne cikakke ga taro samar granulating tare da diski kwanon rufi. Don haka, don mafi girma iyawa da ingancin taki pellets samar, yana da mahimmanci don sarrafa danshi na albarkatun ƙasa a cikin wani matsayi. Yadda ake yin hakan? Wadannan goyon bayan fasaha daga masana'antar mu kawai don tunani.
Goyon bayan fasaha a cikin Tsarin granulation Wet tare da kwanon rufi
Tare da ƙare 30 shekaru da kwarewa a cikin taki granulation kayan aiki bincike da ci gaba, koyaushe muna kera samfuran da ke cika bukatun abokan ciniki. A cikin rigar taki granulation tsari, don saduwa da buƙatun akan kula da danshi, muna haɓaka nau'ikan inji daban-daban. Su ne, dewatering inji kafin granulation, bushewa bayan granulation, da kuma taimaka ruwa spring tsarin a lokacin granulation.
Kafin granulation, abin da za a yi idan danshi ya yi yawa?
Kafin granulation, kwayoyin halitta kamar taki saniya, kaji taki, sharar alade ko takin tumaki, suna da wadata a cikin abun ciki na danshi. Abokan ciniki suna buƙatar takin waɗannan kayan don granulation. Duk da haka, dewatering shine mataki na farko da kuke buƙatar yi. Kayan da aka zubar da ruwa suna da inganci don takin da kuma granulation daga baya.
Bayan granulation, damu da danshi a cikin granules?
Bayan taki kwanon rufi granulation tsari, Danshi abun ciki a cikin granules ma a ciki 25% ku 30%. A cikin irin wannan abun ciki danshi, ba a amfani da shi na dogon lokaci ajiya da sufuri. Don warware wannan, akwai rotary bushewar ganga, za ka iya amfani da su rage danshi abun ciki zuwa 8% ku 15% bayan aiwatar da pelleting kwanon diski.
Alhali, albarkatun kasa sun bushe sosai don kammala karatun, me za ayi?
A ciki kwanon rufi granulation tsari, idan albarkatun kasa sun bushe sosai, zai zama da wuya a yi granules. La'akari da wannan, muna tsara tsarin sprinklers na ruwa da aka sanya akan faifan kwanon rufi. Lokacin amfani da pelletizer na kwanon rufi, abokan ciniki na iya samar da isasshen abun ciki na danshi don ingantaccen tasirin granulation. Haka kuma, Hakanan zaka iya ƙara abubuwan daɗaɗɗen ruwa mai gina jiki don yin pellets masu inganci ta wannan tsarin.
25% TO 30% DANSHI, yadda ake kimantawa?
25% ku 30% Danshi abun ciki ne manufa domin inganci da ingantaccen granulation. Amma irin wannan ma'auni yana da wahala ga yawancin hannayen kore akan tsarin samar da taki. Anan muna ba ku shawarwari don ƙididdige abun ciki na danshi ko yana da kyau don granular ko a'a. Kafin granulation, abokan ciniki iya gab da albarkatun kasa. Idan kun ji albarkatun kayan suna da sauƙin m, wanda zai zama jika sosai don granular. Duk da haka, idan sun sako-sako da yatsansu, wanda zai zama cikakke don granulating.
Kula da danshi shine maɓalli don samar da taki mai inganci da inganci. 25% ku 30% Danshi abun ciki a cikin albarkatun kasa ne cikakke ga kwanon rufi granulation. Domin biyan wannan bukata, abokan ciniki za su iya amfani da injin cire ruwa idan albarkatun ƙasa sun yi yawa. Idan sun bushe sosai, da hade da ruwa spring tsarin zai yi aiki don ingancin granulation. Duk da haka, bayan kwanon rufi, abokan ciniki za su iya amfani da na'urar bushewa kuma rage danshi abun ciki a cikin granules na dogon lokaci ajiya da kuma dacewa sufuri. Yayin da abokan ciniki sababbi ga wannan kasuwancin, Kuna iya ɗaukar kayan don sanin ko yana da kyau ga granulation. Ƙarin cikakken bayani akan granulation pan, barka da zuwa tuntube mu yanzu.
Kuskure: Ba a sami form ɗin tuntuɓar ba.
The Complete Granulation Process
The roller shaft of the flat die granulator rotates with its main shaft during operation. A lokaci guda, the material is squeezed by friction to form particles in the die hole. With the continuous movement of the pressure roller, the fertilizer particles are continuously formed and extruded from the bottom of the die roller. When the material is extruded to a certain length, the cutter at the bottom of the die cuts the pellets. When falling on the bottom plate of the scraper, the fertilizer granules are conveyed out of the flat die granulator by the scraper.
The Features of Fertilizer Pellets Produced from Flat Die Granulation Machine
The Advantages of FPC Flat Die Granulator
Kuskure: Ba a sami form ɗin tuntuɓar ba.