The pan grnaulator is an important fertilizer pellets making machine. When producing the granular organic fertilizer or the compound one, you can use the plate pellet making machine. For improving the granulating efficiency, FPC designs a high-quality pan granulator. There are many structural and technical advantages of the FPC disc granulation machine. When you are purchasing the granulating machine, we recommend the FPC pan granulation machine. After choosing us, you will experience many first-class service like technical support. From the following, you can know more about the FPC pan granulation machine.
How does the disc granulator machine work for fertilizer pellets production?
While using the fertilizer disc granulator, there are four granulation steps. They are materials adding, fertilizer granulating, finished produts discharging and unquality products returning. You can learn about the specific granulating processes of disk fertilizer pelletizer from the following.
The about is four-step granulation process of disc fertilizer pelletizer. You can use it for 1-5mm fertilizer granules production. FPC produces many types of disc granulator machines. You can find an ideal fertilizer disc type granulator from us. Welcome to consultation.
Four Advanced Designs of FPC Disc Granulator Machine
From the above, you can get a futher understanding about the disc granulation process. While using disc granulator for fertilizer pellets production, you can consider FPC disc pelletizer. The disc granulation machine designed and produced by FPC company can make the fertilizer efficiently. It is related its reasonable structure. You can know about four great design points from the following.
It can be seen from the above structural characteristics that the pan granulator has a compact overall structure and the advantage of saving working area. Therefore it is an ideal equipment for organic fertilizer and compound fertilizer granulation ,and also is widely welcomed by fertilizer manufacturers.
Here are technical parameters about different models of pan granulator, such as SXYZ-500,SXYZ-1000,SXYZ-1800. Dataene er kun til din reference.
| Model | Diameter of disc (mm) | Edge of Height(mm) | Roterende hastighed(r/min) | Motor(KW) | Reduceer Model | Kapacitet(t/h) | Dimensions(mm) |
|---|---|---|---|---|---|---|---|
| SXYZ-500 | 500 | 200 | 32 | 0.55 | BWY0-43-0.55 | 0.02-0.05 | 650×600×800 |
| SXYZ-600 | 600 | 280 | 33.5 | 0.75 | BWY0-43-0.55 | 0.05-0.1 | 800×700×950 |
| SXYZ-800 | 800 | 200 | 21 | 1.5 | XWD4-71-1.5 | 0.1-0.2 | 900×1000×1100 |
| SXYZ-1000 | 1000 | 250 | 21 | 1.5 | XWD4-71-1.5 | 0.2-0.3 | 1200×950×1300 |
| SXYZ-1200 | 1200 | 250 | 21 | 1.5 | XWD4-71-1.5 | 0.3-0.5 | 1200×1470×1700 |
| SXYZ-1500 | 1500 | 300 | 21 | 3 | XWD5-71-3 | 0.5-0.8 | 1760×1500×1950 |
| SXYZ-1800 | 1800 | 300 | 21 | 3 | XWD5-71-3 | 0.8-1.2 | 2060×1700×2130 |
| SXYZ-2000 | 2000 | 350 | 21 | 4 | XWD5-71-4 | 1.2-1.5 | 2260×1650×2250 |
| SXYZ-2500 | 2500 | 450 | 14 | 7.5 | ZQ350 | 1.5-2.0 | 2900×2000×2750 |
| SXYZ-2800 | 2800 | 450 | 14 | 11 | ZQ350 | 2-3 | 3200×2200×3000 |
| SXYZ-3000 | 3000 | 450 | 14 | 11 | ZQ350 | 2-4 | 3400×2400×3100 |
| SXYZ-3600 | 3600 | 450 | 13 | 18.5 | ZQ400 | 4-6 | 4100×2900×3800 |
2 Methods To Control The Size Of Fertilizer Particles By Operating FPC Pan Granulator.
While producing the fertilizer particles, you may get the unqualified pellets. What should you do to adjust the particle size? By using FPC pan granulator, you can control the particle size to meet the production requirements. There are 2 ways to control the manure granules size.
Control The Pan Slope Angle
Because the size of the disc inclination angle of the disc granulator is also related to the size of the formed fertilizer particles. You can adjust the final granules size by controlling the pan slop angle. Generelt set, the steeper the slope of the disk, the smaller the fertilizer particles formed by the disk granulator. On the contrary, the more gentle the disc slope, the larger the particles.
Control Moisture
The size of fertilizer granules is related to water content in the animals manure and other raw materials. So you can control the raw material moisture through controlling the water spray system. What you need to know is that lower water content in the materials , the smaller size fertilizer particles produced by pan pelletizer machine. Conversely, the more water, the bigger size.
How do you use a pan granulator efficiently in fertilizer production？
While using the pan granulating machine, you must want to make the fertilizer pellets with high efficiency. But how do you make the granulating machine work with high efficiency. Here are four tips to make your disk granulator work efficiently.
Pan Granulator for 2 Fertilizer Production Lines
The disc granulation machine are mainly used in fertilizer production line. To meet customer’s fertilizer requirements, we research and produce two type of fertilizer disc granulation lines. One is organic fertilizer disc granulation line, and the other is compound fertilizer disc granultion line. There are 1-10 tpd disc fertilizer granules production lines for sale in FPC company. You can know these two types of fertilizer production lines from the following.
The pan granulator is an important fertilizer pellet making equipment. You can use the disc granulation machine in the organic fertilizer production lines or the compound ones. You can know more from the following.
4 Advantages of Pan Granulator in Fertilizer Production Line
Compared with other granulation, the disk granulator has many advantages in the fertilizer production. That’s why so many fertilizer manufacturers would like to use the pan pellet making machine to produce the fertilizer granules. You can learn the 4 advantages of the pan granulator from the following.
Adjustable Fertilizer Particle Size
FPC pan pelletizer has a wide control range of the fertilizer particles size. The diameter of finished fertilizer pellets you can make is 1-8mm. You can adjust the fertilizer particles size by controlling pan slop angle,rotation rates of the granulator and the moisture of the fertilizer materials.
Short Fertilizer Production Process
FPC pan granulating machine has a rapid granulation speed. Within 5-8min, you can form the powder fertilizer into particles by using plate pelletizer. Furthermore, the granulation process of the disc granulator is not very complicated. When the disk granulator works, it needs less labor. So the pan granulating machine is more suitable for medium-size and small fertilizer production factory.
High Fertilizer Production Capacity
Different specifications of pan granulators have different production capacities. The maximum fertilizer granulation capacity of FPC disc granulating machine can up to about 6 tonsvis i timen. Our company designs different types of the pan granulator. Derfor, you can choose different specifications according to your own actual fertilizer production needs.
High Quality Of Fertilizer Particles
The surface of the fertilizer pellets produced by disc granulator are more even. And the size of the fertilizer granules granulated by the disc granulator is more uniform. Derudover, the fertilizer pan granulator also has a automatic classification function for fertilizer pellets.
What Is the Price of Disc Granulator Production Line?
The price of disc granulator production line is related to its configuration and production capacity. From the above, we can know that disc fertilizer granulator can be used in organic fertilizer granules production line and compound fertilizer granulation line. These two kinds of disc granulation production lines are sold at the different prices. You can know their prices and configurations from the following.
How Much Is the Organic Fertilizer Disc Granulation Line?
The organic fertilizer disc granulation line price ranges from $110,000 to $550,000. The entire organic fertilizer pan granulation line can produce 1-20 tons of fertilizer pellets per hour. The machines needed to deploy include compost turner, crushing machine, screening machine, coating machine, disc fertilizer granulator and other fertilizer auxiliary machines. The disc granulation lines of different production capacities will be equipped with different fertilizer making machines. We can design best organic fertilizer disk granulation line based on your production needs.
How Much Does the Compound Fertilizer Pan Granulation Line Cost?
The price of compound fertilizer pan granulation line is cha. The compound fertilizer pan granulation line price is $25,000.00 – $500,000. You should buy many types of fertilizer machines to deploy whole compound fertilizer production line. For eksempel, you need to automatic batching systems, fertilizer crusher, fertilizer disc granulator, fertilizer dryer and cooler, fertilizer coater and fertilizer packing machine. These machines from FPC company have strong adaptability. You can use them to make the NPK fertilizer, di-calcium phosphate fertilizer,ammonia fertilizer and potash fertilizer.
4 Points You Need To Pay Attention To If You Want Your Pan Granulator To Have A Long Service Life.
For reducing the cost of the production equipment, you should often note the operation situations of the pan granulation machine. Here are 4 suggestions you can refer to while using the disc pellet making machine.
Temperature
When the plate granulator works, you find that the temperature of he reducer bearing part is too high. And at the same time, there is some noise in the reducer At this moment, you need to refuel the reducer and overhaul it in time.
Stability
When the fuselage of the pan granulator runs unstably, you should pay attention to check the gap of the couplings. If it is too close, you should adjust the gap between the couplings. Ved at gøre det, you can avoid the production accidents.
Lubrication
If the temperature of the bearing at both ends of the bearing chamber is abnormally high, you have to stop machine for maintenance and add grease. Under normal conditions, you should add butter to the bearing chamber every 5-6 days.
Operation Rules
Derudover, you need to pay attention to the operating rules of the disc pelletizer machine; such as: machine temperature, rotate speed, etc. According to different situations, you can timely take measures to overhaul the disc granulator.
A chicken manure fertilizer production line consists of many different fertilizer machines.Thus, Shunxin machine engineer need to know your budget, factory site, types of the raw material and some other information to design a perfect fertilizer production line for you.For example, if you choose fresh chicken manure as raw material, there is no doubt that you need buy a dewatering machine to reduce the moisture content of the fresh chicken manure. Imidlertid, if you choose dry chicken manure as raw material, you should choose a crusher machine for your chicken manure production line. Hvad mere er, configuration of the fertilizer machines will influence the price of a chicken manure production line. For eksempel, if you have high configuration of fertilizer machines in your chicken manure production line.You can equip with Siemens motors, definitely, your fertilizer production line will cost more.
All Shunxin fertilizer machines are sold at factory prices, because we have our own large factory. Hvad mere, Shunxin aims to provide high-quality and economical fertilizer facilities to all our clients.Anyway, if you want to buy a chicken manure production line, please contact us. Our sales will give you best advice.
How To Choose A Chicken Manure Production Line At The Lower Cost?
While choosing the chicken manure fertilizer production line, you can determine it based on your budget.With the different budgets, you can buy different lines to set up the chicken manure fertilizer production lines. The following is about the line selection of different budgets ranges.
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Når du laver Gødning af granuler, Der er to hovedgranulerende metoder: Våd granulering og tør granulering. Så hvilken metode kan være bedre for forskellige materialer? Sådan vælger du passende maskine til at få gødning af gødning med høj effektivitet?
Forskel mellem våd granulering og tør granulering
Våd granulering henviser til granulering af gødningsmaterialer med omkring 30%-50% Fugtindhold. Ved granulerende, Materialerne dannes altid til granuler. Fordi det har centrifugalkraften produceret af granulerende maskine, når man arbejder. Efter granulering, Granuler har altid uegnet fugtighed og temperatur. For at sikre, at kvaliteten af gødningspillerne, Det er meget nødvendigt at udstyre gødningskøling og tørringsmaskine til din gødningsfremstillingsanlæg. Derefter kan du pakke dem til salg.
Tør granulering Er granulerende proces med tørt materialer med fugtindhold omkring 12%-18%. Lavt fugtighedsindhold bestemmer, at granulerende proces altid er ekstruderende. De sidste granuler har ensartet størrelse og fin hårdhed. Desuden, Pellets fremstillet ved tør granulerende metode behøver dybest set ikke yderligere processer. Derfor,Du kan pakke dem direkte til praktisk opbevaring og transport. Hvad’ mere, Den tørre granulering har en enkel produktionsproces, Lav investering og let drift. Det er velegnet til lille og mellemstor gødningsproducerende.
Våd granuleringsmaskine
I SX, Vi designer mange granulator indeholder Rotary Drum Granulator, Ny type organisk gødning granulator og pan granulator. De vedtager alle vådteknologi. Hvad er mere, Deres granulerende hastigheder er højere end 95%. Og pellets er runde former med diameter fra 3 mm-8mm.
Ny type organisk gødning Granulator er den specifikke maskine, der kun bruges til fremstilling af organisk gødningspellets. Dens kapacitet er ca. 1-8t/h. Derfor, Det er mere velegnet til små og mellemstore organiske gødningsproduktionslinje. Hvad angår trommelgranulatoren og Pan Pelletizer,De kan bruges i organisk gødning Granules Produktionslinje og sammensat gødning Granulation Line.I tilsætning,Hvis du vil have en storskala produktionsskala,Deum Granulator er det første valg for dig. Det er produktionskapacitet er 1-20t/h.
Udstyr, der bruges til tør granulering
Granulator, der bruges til tør granulering i SX, indeholder dobbelt rulle granulator og flad die pelletizer.
Rollerekstrudering Granulator er velegnet til sammensat gødningsgranulerende planteplante. Fordi det kan bruges til at granulere alle slags almindelige sammensatte gødningsmaterialer. Når du arbejder, De to rulleplader ekstruderede gødningsmaterialer til granuler med høj hårdhed. I tilføjelse, Formen og størrelsen på kuglestikket på rullearket kan tilpasses med dine krav. Du har en bred vifte af muligheder for disse parametre. F.eks.,det har pudeform,halvcirkelform og valnødform.Besides,Du kan vælge vores nye flade kugleform og firkantet barform.
I modsætning til rullegranulator, Flat Die Pelleting Machine kan bruges til fremstilling af organiske gødningsgranuler. Generelt,De endelige gødningspiller er cylindriske former med diameter mellem 4 mm til 8 mm. Med en gødning poleringsmaskine, Du kan gøre dem til runde kugler.
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Som en ny starter i denne gødningsvirksomhed,Du studerer for at bygge et gødningsproduktionsanlæg. I mellemtiden, Du skal overveje, hvordan du vælger en pelletmaskine. Fordi granuleringsudstyret er nøglemaskinen i fremstillingsprocessen af gødning af høj kvalitet. Du skal vælge en pålidelig gødningsudstyrsfremstilling til at købe granulator. At opnå 95% boldhastighed,Vi kan levere den mest effektive og rimelige pelleteringsmaskineropløsning til dit gødningsproduktionsanlæg.
Lille og medium gødningsanlæg
Dette er en diskpelletizer designet til gødningsplanter i små og mellemstore størrelse.
Pan Pelletizer Granulator Model: SXYZ-1800
Pelleting Diameter på disken: 1800mm
Motorpulver:3KW
Diskpelletizer kapacitet: 0.8-1.2 t/h
Discedimensioner:2060*1700*2130
Disc Pelletizer har fordelene ved mindre investeringsomkostninger og hurtigafkast, Hvilket er meget velegnet til producenter, der lige er startet produktionen af NPK -sammensætning af gødning. Hvis produktionslinjen 1T/H fungerer til 10 timer om dagen. Det anslås, at det kan producere 10T NPK -gødning pr. Dag, og den årlige output kan nå ud til 3000T.This 1T/H Disc Gødning Pelleting Machine er et perfekt valg til NPK -gødningsanlæg. Udover, Investeringsomkostningerne på 1 t/h -granulering handler kun om 100,000$.
Gødningsanlæg i stor skala
Dette er en Rotary Drum Pelletizer designet til gødningsanlæg i stor størrelse.
Rotary Drum Pelletizer Granulator Model: SXZGZ-3210
Pelleting Diameter på disken: 3200mm
Motorpulver:37KW
Diskpelletizer kapacitet: 15-30 t/h
Shunxin udstyrede dette store gødningsanlæg med vores varmtælgende roterende trommepelletizer. Den roterende tromle designer stort indløb og udløb til et højt udbytte af granulær gødning. Det kan producere NPK -pellets op til 30 tonsvis i timen. Anlægget kan betjenes 300 dage om året, 12 timer om dagen. Hvis pelleteringsproduktionssystem kan fungere 1 skift eller 2 flytte, Det vil være bedre end 3 skifter om dagen. På denne måde, Den årlige produktionskapacitet kan nå 108,000 mt om året. Selvom budgettet handler om 400,000$, Det kan hjælpe dig med at producere pellets af høj kvalitet til at sælge en god pris. På samme tid, Det er udstyret med gummiforing. Det er ikke let at korrodere din maskine og har en længere levetid for at reducere dine maskineromkostninger.
Gødningspelletering er det vigtigste trin for effektiv gødningsproduktion. Hvordan man vælger bedste gødning pelletizer? Disk eller roterende trommegranuleringsmaskine alt det gode Vælg til NPK -gødningsanlæg. At vælge en af dem ,Kunder kan overveje deres forskellige produktionskapacitet i henhold til gødningsanlægget er lille eller stor skala. Hvis du har lille NPK -anlæg, Diskpelletizer hjælper dig med at bruge gødningsvirksomheden. Dog dog, Efter at du har storskala NPK -anlæg,Tromlepelleteringen kan producere gødning af høj kvalitet til lang fortjeneste. Ligegyldigt du har brug for pelleteringsmaskine eller komplet Granuleringsproduktionsteknologi,Vi kan give dig bedste løsning. Mere detaljerede oplysninger om gødning af gødning,Kontakt os nu.
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I de senere år, Flere og flere gødningsproducenter har valgt at sælge mere granulær gødning på gødningsmarkedet,Ikke pulveragtig NPK. Men hvorfor?Hvad er forskellen mellem granulær gødning og pulvergødning?Generelt, Partikelstørrelsen af grænsen handler om 0.1 mm. Partikler med en størrelse på mindre end 0.1 MM kaldes pulver, Og den granulære størrelse handler om 0.1 mm til 10 Mm. De større partikler, der overstiger 10 mm, er at kaste.
Hvorfor er The gødning lavet til granuler i gødningsproduktion,?Hvad er fordelene ved gødningsgranuler sammenlignet med pulver?
- Kontrollen af gødningspartikelstørrelse er af stor betydning for opbevaring og transport af gødning. Pulveriseret gødning er lette at fremstille støv under transport, forårsager forurening og affald, Mens granulær gødning ikke er lette at cakeand er lette at transportere.
- NPK -produktionslinjen tilføjer nogle Spor næringsstoffer For at forbedre gødningseffektiviteten af sammensat gødning, Mens pulvergødning er let at absorbere fugt og cakeafter tilsætning af sporingselementer. Imidlertid, Sammensætningen af granulær gødning er stabil, Og det er ikke let at kageeven, hvis der tilføjes sporstoffer.
- Gødninggranulering forbedrer kvaliteten af landbrugsproduktionen. Gødningsgranuler spiller rollen som langsom frigivelse af gødningseffekt. Det er praktisk til befrugtning og ikke let at skade jorden.
- Sammenlignet med svækket gødning, Gødningsproducenter vælger at fremstille granulær gødning kan give en højere fortjeneste. I gødningsmarkedet, Prisområdet for granulær gødning pr. ton er 200-300$.
Granulær gødning sælger godt på markedet
Sammenlignet med pulveriseret gødning, Granulær gødning skal øge granuleringsprocessen. Men granulær gødning har flere fordele i omløb, Anvendelse og gødningseffektivitet, nok til at udligne omkostningerne ved granulering. Derfor, De fleste af gødningen, der sælges på markedet, er i granulær form. For nylig, Gårdgødning og organisk gødning som kompost og Fjerkræ gødning er også blevet brugt efter at have været granuleret.
Granulær gødningsmarkedsprospekt er bred. Derfor, Sådan fremstilles gødningspartikler？ Gødning Pelleting Produktionsproces inkluderer blanding,Granulerende, tørring, afkøling og så videre, Så sammensætningen af produktionslinjen for granulær gødning er mere detaljeret. Derfor har du brug for en række forskellige Gødningsproduktionsudstyr At udstyre produktionsanlægget for granulær gødning. Imidlertid, NPK-granulatproduktionen kompliceret linje kan få mere NPK-gødning af høj kvalitet. Hvad mere, Shunxins fremstilling af granulator NPK er økonomisk, Og du kan betale mindre penge, men få høje fordele. Vores selskab kan give dig enhver løsning på NPK -granuleringsanlæg, der hjælper dig med at producere NPK -pelleteringsgødning effektivt. Velkommen til at kontakte os nu.
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Disc granulator is a type of popular sale fertilizer equipment in our factory, since its wide applicability in both organic and compound fertilizer production plants. The more fertilizer pellets made by the pan granulator, the more profits you will get from your fertilizer production business. Thus, it is key to increase the production capacity of this granulation machine. Imidlertid, how to do it? By using wet granulation technology, customer can make pellets fertilizer from organic or compound raw materials within 25% to 30% moisture contents. The moisture content in the raw materials to be granulated are paramount during pan granulation for quality and efficient fertilizer production. The following are detailed tips for your reference.
Adopted by wet granulation design technology, when working, it is the key to maintain the raw materials within a certain moisture content.
In the pan granulation process, if the raw materials are too wet, it will be stuck in the pan. Imidlertid, if the raw materials are too dry, it will hard to make fertilizer granules products.Usually, raw materials within 25% to 30% moisture are perfect for mass production granulating with the disc pan. Thus, for a higher capacity and quality fertilizer pellets production, it is crucial to control the raw materials moisture within a certain degree. How to do that? The following technical supports from our factory just for your reference.
Technical Supports in Wet Granulation Process with Fertilizer Pan
With over 30 years’ experience in the fertilizer granulation equipment research and development, we are always manufacture products that strictly meet customers’ requirements. In the wet fertilizer granulation process, to meet the requirements on the moisture control, we develop different types of machines. They are, dewatering machines before granulation, dryers after granulation, and assisted water spring systems during granulation.
Before granulation, what to do if the moisture too high?
Before granulation, organic materials like cow dung, chicken manure, piggery waste or sheep dung, are rich in moisture content. Customers need to compost these materials for granulation. Imidlertid, dewatering is the first step you need to do. Dewatered raw materials are efficient for composting and the later granulation.
After granulation, worry about the moisture in the granules?
After fertilizer pan granulation process, the moisture content in the granules are also within 25% to 30%. Within such moisture content, it is not appliable for long time storage and transportation. To solve this, there are rotary drum dryers, you can use to decrease the moisture content to 8% to 15% after disc pan pelleting process.
Whereas, raw materials too dry to graduate, what to do?
In pan granulation process, if the raw materials too dry, it will be hard to making granules. Considering this, we design water sprinklers systems installed on the pan disc. When using the pan pelletizer, customers can provide enough moisture contents for better granulation effect. Desuden, you can also add nutrient liquid additives to make quality pellets by this system.
25% TO 30% MOISTURE, how to estimate?
25% to 30% moisture content are ideal for quality and efficient granulation. But such standard is difficult for most of green hands on fertilizer production process. Here we recommend you tips to estimate the moisture content whether it is ok for granulate or not. Before granulation, customers can gab the raw materials. If you feel the raw materials are easy to sticky, that will be too wet to granulate. Imidlertid, if they are loose to flow with your fingers, that will be perfect for granulating.
Moisture control is the key process for quality and efficient organic compound fertilizer production. 25% to 30% moisture content in the raw materials are perfect for pan granulation. To meet this requirement, customers can use dewatering machines if raw materials are too wet. If they are too dry, the associated water spring system will do the job for quality granulation. Imidlertid, after the pan pelleting, customers can use dryers too decrease the moisture content in the granules for long time storage and convenient transportation. While for customers new to this business, you can grab the materials to determine whether it is good for granulation. More detailed info on pan granulation, welcome contact us now.
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FPC is a company which specializes in granulating machines research and development. There are many types of fertilizer granulators for sale in FPC company. Derfor, you can get the quality and efficient pan granulator here.
There are many models of disc organic fertilizer granulator produced in FPC factory. You can tell us about your production capacity and budget, we will recommend the most suitable type of disk pelletizer for you.
Disc Fertilizer Pelletizer Products Display
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Detailed Pan Granulation Process
The above data are just for your reference. The disc granulator manufactured from FPC has high working efficient and high granulate rate. For eksempel, FPC disc granulator can granulate the fertilizer continuously. You can produce 0.02t-6t fertilizer pellets per hour by using pan granulator. Hvad mere er, pellet rate of FPC plate granulator is more than 93%.
Two Methods to Adjust Granules Size
Derudover, you can adjust the fertilizer pellets size with the pan pellet making machine. There are two ways to adjust the fertilizer granules size. One is control the moisture. You can adjust the spray system to control the water content. The more water, the bigger granules. The other is to adjust pan slop angle. Sharper slope, smaller size.
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