The double roller extrusion granulator is an excellent fertilizer pellets making equipment. The double-roller press fertilizer pellets making machine adopts the dry granulation. For granulating the powder fertilizer, more and more fertilizer makers choose to use the double-roller pellet machine. It is because that there are many advantages of the double roller extrusion granulating machine. SX designs many kinds of the double roller press granulation machine. While granulating, many fertilizer manufacturers would like to use the SX double-roller extrusion machine. You can know about the reason by reading the following. As the fertilizer equipment producer with years’ experience, we can also offer some skills about operating and maintaining the double roller extrusion granulating machine. Natuurlik, we can also give you technical support if you need.
When producing the granular organic fertilizer, there are many people to choose the SX organic fertilizer double roller extrusion granulation machine for the granulating process. What are the advantages of the SX double roller pellet press pelleting machine? You can know the answer from the following.
Soos hierbo genoem, you can know about the advantages about the double-roller extrusion pelleting machine produced by SX. Because of these advantages, more and more fertilizer makers choose the SX double-roller press granulating machine.
What Is The Detailed Technical Parameters Of The Sx Double Rollers Extrusion Granulator?
There are many types and specifications of the double roller pellet machine produced by SX. We can guarantee that the granulation machine you buy must be high quality and working efficiency. You can know about the specific technical parameters from the followings.
In addition to the above technical parameters, we also choose the excellent materials to produce the double roll extrusion grain making machine. Byvoorbeeld, our frame material is carbon steel plate. Dus, you can believe in the quality of our granulation machines.
| Model | Powder(kw) | Granule Diameter(mm) | Roller Sheet Size (mesh) | Dimension(mm) |
|---|---|---|---|---|
| SXDJ-1T | 15 | 4-10 | 150×220 | 4100×1600×1150 |
| SXDJ-1.5T | 18.5 | 3-10 | 150×300 | 4250×1850×1300 |
| SXDJ-2T | 22 | 3-10 | 185×300 | 4700×2350×1600 |
How To Operate The Double Roller Extrusion Granulator?
In order to get the high working efficiency of the double roller press granulating machine, you should know that how to operate the machine safely. You can refer to the following.
Before Granulating
Before starting to granulate the powder fertilizer, you need to preheat the double-roller press granulating machine for about 50 minutes. Because in the normal granulation process, it needs to continue to add heat. Buitendien, you have to adjust the temperature appropriately according to different materials.
While Granulating
When operating, the temperature of the granulation machine needs to be stable. The temperature of the granulator head part should be kept at about 200℃. When feeding the fertilizer materials, you should note to convey the materials evenly. Otherwise, the pellet quality and yield of the fertilizer will be affected.
After Granulating
After the granulation process is completed, you should make sure that the power supply of the machine is completely disconnected. Daarby, you must take off the plug of the machine head. Op hierdie manier, you can make sure the granulation machine has stopped working completely to keep working situation safe.
By operating the double-roller extrusion granulating machine in this way, you can get a granulation machine with high processing capacity. Verder, you can improve the fertilizer pellets production efficiency.
How To Adjust The Double Roller Extrusion Granulator To Control The Particles Sizes?
After granulating, you may find that the fertilizer particles doesn’t meet your production requirement. Then how to change the particles size by adjust the double-roller pellet machine? You can adjust the following two parts to change the granules size.
Following the above two aspect, you can operate the double roller type fertilizer pellets making machine more effectively. Wat meer is, you can get the qualified fertilizer granules by adjusting the granulation machine.
How To Avoid Abrasion Of The Roller Skin On The Double Roller Extrusion Granulator?
In fertilizer production, there must be some damages on the roller skin of the double-roller pellet press granulation machine. If you apply the granulating machine more properly, you can reduce the damage of the roller skin and prolong the using time of the granulation machine. But what is the preventive measure of avoiding the roller skin wear? The followings you can refer to are the preventive measures.
The Fertilizer Grondstowwe
There are some impurity substances like steel and stones which will damage the roller skin. Dus, before granulation, you should remove the slag and useless raw materials through using the fertilizer screening machine. When granulating the raw materials with high moisture and pH, you should inspect the roller skin regularly.
The Fertilizer Feeding Speed
Because the roller skin will be damage due to the uneven force produced by the inconstant speed of feeding materials. Dus, when you granulate the powder fertilizer with the double-roller press granulation machine, you should feed the powder fertilizer into the machine with the constant speed. Op hierdie manier, there will be less granulation machine abrasion while using it.
While operating the double-roller extrusion granulation machine through noting the above two aspects, you can cut down the maintenance cost. Dus, the proper use and maintenance are the key way to reduce wear of the roller skin.
Hoe to Maintain the Double Roller Extrusion Granulator?
In order to cut the cost of purchasing granulation machine, you should maintain the machine regularly and prolong the service life. But how should you do? You can refer to the following suggestions.
The prerequisite for extending the service life is to maintain the machine correctly. Dus, in order to granulating normally, you need to observe the working status of the double roller extrusion granulation machine so that you can solve the problems in time. You can contact with us to solve the problems about the double-roller pellet machine. Out technical staff can give you technical support.
Deur bogenoemde, you will get a further understand about the double roller press granulation machine. In SX, there are many specifications of the machine you can choose. In addition to provide you high-quality fertilizer production machine, we can also give you professional technical support. If you need the granulation machine, you can contact with us anytime.
When making fertilizer granules, there are two main granulating methods: wet granulation and dry granulation. Then what method may be better for different materials? How to choose suitable machine to get high efficiency fertilizer granules?
Difference between wet granulation and dry granulation
Wet granulation refers to the granulating of fertilizer materials with about 30%-50% moisture content. When granulating, the materials always form into granules.Because it has the centrifugal force produced by granulating machine when working. After granulating, granules always have unsuitable moisture and temperature. In order to make sure the quality of fertilizer pellets, it’s very necessary to equip fertilizer cooling and drying machine for your fertilizer making plant.Then you can pack them for sale.
Dry granulation is the granulating process of dry materials with moisture content about 12%-18%. Low moisture content determines the granulating process always is extruding. The final granules have uniform size and fine hardness. Bowendien, pellets made by dry granulating method basically don’t need additional processes.Therefore,you can pack them directly for convenient storage and transportation.What’ more, the dry granulation has simple production process, low investment and easy operation.It is suitable for small and medium-sized fertilizer producing.
Wet granulation machine
In SX, we design many granulator contains rotary drum granulator, new type organic fertilizer granulator and pan granulator.They all adopts wet technology.What’s more, their granulating rates are higher than 95%. And the pellets are round shapes with diameter from 3mm-8mm.
New type organic fertilizer granulator is the specific machine only used for making organic fertilizer pellets. Its capacity is about 1-8t/h.Therefore, it’s more suitable for small and medium size organic fertilizer production line. As for the drum granulator and pan pelletizer,they can be used in organic fertilizer granules production line and compound fertilizer granulation line.In addition,if you want a large scale production scale,the deum granulator is the first choice for you.Its production capacity is 1-20t/h.
Equipment used in dry granulation
Granulator used for dry granulation in SX contains double roller granulator and flat die pelletizer.
Roller extrusion granulator is suitable for compound fertilizer granulating plant. Because it can be used for granulating all kinds of common compound fertilizer materials. When working, the two roller sheets extrude fertilizer materials into high hardness granules.In addition, the shape and size of ball socket on the roller sheet can be customized by your requirements.You have a wide range of options for these parameters.For example,it have pillow shape,semicircle shape and walnut shape.Besides,you can choose our new flat ball shape and square bar shape.
Unlike roller granulator, flat die pelleting machine can be used for making organic fertilizer granules. Generally,the final fertilizer pellets are cylindrical shapes with diameter between 4mm to 8mm. With a fertilizer polishing machine, you can make them into round balls.
Fout: Kontakvorm nie gevind nie.
As 'n nuwe beginner in hierdie kunsmisbesigheid,jy studeer om 'n kunsmisproduksie-aanleg te bou. Intussen, jy moet oorweeg hoe om 'n verpillingsmasjien te kies. Omdat die granuleringstoerusting die sleutelmasjien is in die vervaardigingsproses van hoë kwaliteit kunsmis. Jy moet 'n betroubare vervaardiging van kunsmistoerusting kies om granulator te koop. Om te bereik 95% bal koers,ons kan die mees doeltreffende en redelike oplossing vir verpillingsmasjinerie vir u kunsmisproduksie-aanleg verskaf.
Klein en medium kunsmisplant
Dit is 'n skyfkorrelvormer wat ontwerp is vir klein en mediumgrootte kunsmisplante.
Pan pelletizer granulator model: SXYZ-1800
Pelletering deursnee van skyf: 1800mm
Motor poeier:3kw
Skyf pelletiseerder kapasiteit: 0.8-1.2 t/h
Skyf afmetings:2060*1700*2130
Skyfkorrelmasjien het die voordele van minder beleggingskoste en vinnige opbrengste, wat baie geskik is vir vervaardigers wat pas met die vervaardiging van npk saamgestelde kunsmis begin het. As die 1t/h produksielyn werk vir 10 ure per dag. Daar word beraam dat dit 10t npk kunsmis per dag kan produseer, en die jaarlikse produksie kan 3000 ton bereik. Hierdie 1t/h skyf kunsmis pellet masjien is 'n perfekte keuse vir klein skaal npk kunsmis plant. Buitendien, die 1t/h granulasie produksielyn beleggingskoste is slegs ongeveer 100,000$.
Grootskaalse kunsmisplant
Dit is 'n roterende dromkorrelvormer wat ontwerp is vir groot grootte kunsmisplante.
Roterende drompelletiseerder-granulatormodel: SXZGZ-3210
Pelletering deursnee van skyf: 3200mm
Motor poeier:37kw
Skyf pelletiseerder kapasiteit: 15-30 t/h
ShunXin het hierdie grootskaalse kunsmisaanleg toegerus met ons warmverkopende roterende dromkorrelstof. Die roterende drom ontwerp groot inlaat en uitlaat vir hoë opbrengs van korrelkunsmis. Dit kan npk-korrels produseer tot 30 ton per uur. Die aanleg kan 300 dae per jaar bedryf word, 12 ure per dag.As verpilling produksiestelsel kan werk 1 skuif of 2 skuif, dit sal beter wees as 3 skofte per dag. Op hierdie manier, die jaarlikse produksievermoë kan bereik 108,000 mt per jaar.Alhoewel die begroting oor 400,000$, dit kan jou help om korrels van hoë gehalte te produseer om 'n goeie prys te verkoop. Terselfdertyd, dit is toegerus met rubbervoering. Dit is nie maklik om jou masjien te korrodeer nie en het 'n langer dienslewe om jou masjineriekoste te verminder.
Kunsmisverspilling is die sleutelstap vir doeltreffende kunsmisproduksie. Hoe om die beste kunsmiskorrel te kies? Skyf of roterende drom granulasie masjien al die goeie kies vir npk kunsmis plant. Om een van hulle te kies ,kliënte kan hul verskillende produksievermoë oorweeg volgens kunsmisaanleg is klein of groot skaal. As jy klein npk plant het, die skyfkorrelvormer sal jou help om kunsmisbesigheid te spandeer, nadat jy groot skaal npk plant,die dromverpilling kan kunsmis van hoë gehalte produseer vir lang wins. Maak nie saak of jy verpillingsmasjien of volledige benodig granulasie produksie tegnologie,ons kan jou die beste oplossing verskaf. Meer gedetailleerde inligting oor kunsmisgranulering,kontak ons asseblief nou.
Fout: Kontakvorm nie gevind nie.
In onlangse jare, al hoe meer kunsmisvervaardigers het gekies om meer korrelkunsmis in die kunsmismark te verkoop,nie poeieragtige npk nie. Maar hoekom?Wat is die verskil tussen korrelkunsmis en poeier kunsmis?In die algemeen, die deeltjiegrootte van die grens is ongeveer 0.1 mm. Deeltjies met 'n grootte van minder as 0.1 mm word poeier genoem, en die korrelgrootte is ongeveer 0.1 mm aan 10 mm. Die groter deeltjies wat 10 mm oorskry, sal koek.
Hoekom is die kunsmis gemaak in korrels in kunsmisvervaardiging,?Wat is die voordele van kunsmiskorrels in vergelyking met poeier?
- Die beheer van kunsmisdeeltjiegrootte is van groot belang vir die berging en vervoer van kunsmis. Gepoeierde kunsmis is maklik om stof te produseer tydens vervoer, besoedeling en afval veroorsaak, terwyl korrelkunsmis nie maklik is om te koek nie en maklik is om te vervoer.
- NPK-produksielyn sal 'n paar byvoeg spoor voedingstowwe om die kunsmisdoeltreffendheid van saamgestelde kunsmis te verbeter, terwyl poeierkunsmis maklik vog en koek absorbeer nadat spoorelemente bygevoeg is. Egter, die samestelling van korrelkunsmis is stabiel, en dit is nie maklik om te koek nie al word spoorelemente bygevoeg.
- Kunsmisgranulering verbeter die kwaliteit van landbouproduksie. Kunsmiskorrels speel die rol van stadig-vrystelling kunsmis effek. Dit is gerieflik vir bemesting en nie maklik om die grond te beskadig nie.
- In vergelyking met poeier kunsmis, kunsmisvervaardigers kies om korrelkunsmis te produseer, kan 'n groter wins maak. In die kunsmismark, die prysklas van per ton korrelkunsmis is 200-300$.
Korrelkunsmis verkoop goed in die mark
In vergelyking met poeier kunsmis, korrelkunsmisstowwe moet die granuleringsproses verhoog. Maar korrelkunsmis het meer voordele in sirkulasie, toediening en kunsmisdoeltreffendheid, genoeg om die koste van granulering te verreken. Dus, meeste van die kunsmis wat in die mark verkoop word, is in korrelvorm. Onlangs, plaaswerfmis en organiese bemestingstowwe soos kompos en pluimvee mis is ook gebruik nadat dit gegranuleer is.
Die markvooruitsig vir korrelkunsmis is breed. Dus, hoe om kunsmisdeeltjies te vervaardig？ Die produksieproses van kunsmisverpilling sluit vermenging in,granuleer, droogmaak, afkoeling en so aan, dus is die samestelling van korrelkunsmisproduksielyn meer uitgebrei. Daarom het jy 'n verskeidenheid nodig kunsmis produksie toerusting om die korrelkunsmisproduksie-aanleg toe te rus. Egter, die ingewikkelde lyn vir npk-granulaatproduksie kan meer npk-kunsmis van hoë gehalte kry. Wat meer, ShunXin se proses om granulator npk te vervaardig is ekonomies, en jy kan minder geld betaal, maar hoë voordele kry. Ons maatskappy kan vir jou enige oplossing oor npk-granuleringsaanleg verskaf om jou te help om npk-korrelkunsmis doeltreffend te produseer.Welkom om ons nou te kontak.
Fout: Kontakvorm nie gevind nie.
The above four points are about the double roller press granulator. Die data is slegs vir u verwysing. There are many models of the press granulation machine in FPC. You can provide us with your production plan. Then we can offer you the ideal extrusion pellet making machine.
Fout: Kontakvorm nie gevind nie.