Cow dung is an important raw material source to make the bio organic fertilizer. There are two main methods for cow manure disposal. Đầu tiên, you can compost the cow manure for powder organic fertilizer production. The second one is to make the cow manure bio organic fertilizer pellets. Ngoài ra, you can make fully use of the cow manure waste water to make organic liquid fertilizer after dewatering. For making bio organic fertilizer, FPC produces many kinds of fertilizer equipment for cow dung treatment,such as solid-liquid separator, máy làm phân trộn, granulator equipment and other auxiliary machines. Từ sau đây, you can know more about the cow dung bio organic fertilizer production technology and machines needed during the production.

Cattle Manure for Bio Organic Fertilizer Production

Nội dung

The Production Process of Powder and Granular Cow Manure Bio Organic Fertilizer

There are two types of cow manure bio organic fertilizer production process you can select. One is powder cow manure biological fertilizer manufacturing process. And the other is granular cow dung bio-organic fertilizer production process. The former will be cost less than the latter. Tuy nhiên, the economic benefit of granular fertilizer is higher than that of powder cow manure fertilizer. Customers can choose the best production process of cow dung bio-organic fertilizer based on budget and production plan. You can know the detailed manufacturing process from the following.

What is powder cow dung bio organic fertilizer production technology?

Như chúng ta đã biết, the cow dung can become quality bio organic fertilizer after mixing with some auxiliary materials like crop straw. Let’s learn about how to make the powder bio organic fertilizer from cattle manure. There are six steps for cow manure bio organic fertilizer production. They are dewatering, trộn, composting, nghiền nát, sàng lọc và đóng gói. You can know the detailed manufacturing process from the following.

Solid-Liquid Separator Deisgned by FPC for Cow Dung Treatment

The above is about the powdered cow manure bio fertilizer production technology. FPC designs and produces the cow dung powdery line with different production capacities. You can contact with us to buy the customized cow dung powder production line. The following will introduce the three mechanical composting methods for cow manure disposal to you.

How to make powder cow dung compost into bio-organic fertilizer pellets?

Sau khi ủ phân, the powder cow manure can be turned into granules to improve its market price. There are five steps for making biological cow dung fertilizer granules. They are granulation, sấy khô, làm mát, sàng lọc và đóng gói. In order to manufacture the cow manure pellets efficiently, you need to purchase a complete set of fertilizer pellet production line. You can know about the complete cow manure bio organic fertilizer granules production process form the following.

While granulating, the fermented powder cow manure is delivered into fertilizer granulator machine by the belt conveyor. The powder cow manure will be formed into the pellets through agglomeration or extrusion method. The granulation system depends on the fertilizer pelletizer you select. The pan granulator, máy tạo hạt trống quay, stirring tooth granulator and new type two-in-one granulator make fertilizer pellets through agglomeration method. They are wet granulator machine. Flat die granulator and double roller extrusion granulator apply the extrusion method to make the cow manure pellets. These two granulation machines are dry granulator equipment. Vì thế, you can buy the cow manure granulation machine based on selected granulation method.

After the granulation, the cow manure pellets moisture and strength don’t meet the packing and transporting requirement. Vì thế, fertilizer drying machine is required to remove the excess water content and improve particle hardness. FPC cow manure dryer can dry cow dung from 65% moisture content to 13% at one time. You can buy 1-18t/h cow dung drying machine at favorable price in FPC company.

Dryers and coolers are generally used together. Sau khi sấy khô, there is high temperature on the cow dung fertilizer granules surface. Vì thế, you should deploy the cooling equipment for your cow manure granulation line. Những gì nhiều hơn nữa, the dust removal device of the drying and cooling machine can remove the dust which is produced by mutual collision and friction between the particles.

After the granulation, there are some cow manure pellets with different sizes. In order to get uniform fertilizer pellets, you should classify the granulated cow manure. It requires the fertilizer screening machine. The rotary drum screening machine made form FPC company can classify 1-30 tons fertilizer granules per hour. Những gì nhiều hơn nữa, the machine has the graded screening function. You can divide fertilizer pellets into different sizes.

When making the bio organic fertilizer, you can use the fertilizer coating machine to film the cow manure pellets with biological bacteria. When using it, you should set a set of pipe in the coating machine to spray the bio organic bacteria. You can also produce colorful cow manure granules through using this machine to improve their market competitiveness. Sau khi phủ, you can use the automatic packing machine to pack them for sale. Tất nhiên rồi, you can also send those unqualified cow manure pellets back to the granulation system to re-pelleting.

The above is the production process of cow manure granules. There are complete sets of fertilizer equipment for cow manure granules production in FPC fertilizer equipment company. All of them are on sale at favorable price. You can contact with us for the newest quoted price list. Những gì nhiều hơn nữa, you can get the customized service from us. We can customize the cow manure powder line and granulation line based on your production capacity and budget.

What Key Production Machines Are Used in Cow Manure Bio Organic Fertilizer Production?

Whether to produce the granular fertilizer or powder fertilizer, there are some indispensable machines. When making the powdery bio organic fertilizer, you must use the fermentation machine to make cow manure composting smooth. While producing the biological fertilizer granules, you should use the fertilizer granulator machine to form cow manure balls. Sau đó, what fermentation or granulator machine is the most suitable for your production line? The following can be as your reference.

What fermentation equipment required for cow dung bio organic fertilizer production?

Từ trên, we know that you can use the groove type compost turner, windrow compost turner machine and in-vessel composting machine to treat the cow manure. They are available in different fermentation production site. You can buy them according to fertilizer production area and budget. Những điều sau đây có thể là tài liệu tham khảo của bạn.

Groove type fermentation machine

Rail type compost turner, chain plate type compost turner and wheel type composting machine are groove type fermentation machine. They are used in conjunction with the fermentation groove. Vì thế, you should build composting troughs in advance. Trước khi ủ phân, you need to place the cow manure into the compost pit. Sau đó, you can ferment the cow manure with groove type composting machine. The groove type fermenting machines have the advantages of less production area, high turning depth (0.8m-2.5m), quick temperature rise. It is more suitable for scale production plant.

Windrow type composting machine

When using the compost windrow turner, you should pile the cow manure into long strips with certain height. Vì thế, you should prepare larger production area for composting. After cow manure stacking, you can operate the compost windrow turner to ride on the materials piles for turning. The windrow compost turner machine is more suitable for sticky raw materials disposal. You can buy crawler type windrow turner and movable compost turner when applying windrow composting. Tuy nhiên, what you need to note is the windrow composting effect is affected by seasons and weather easily.

In-vessel composting equipment

The fermentation tank is in vessel composting machine which is widely used in organic fertilizer plant. After the cow manure pre-treatment, you can put the cow manure into the fermentation pot for composting. The fermentation process of the manure is fully automatic. FPC fermentation tank can control different stages precisely during the fermenting process. Những gì nhiều hơn nữa, it can operate normally at cold and hot seasons. Because of short fermentation cycle and small required production area, the fermentation tank is popular with the large scale organic fertilizer manufacturing factory.

Through the above mentioned, you will get a further understanding about these three types of cow manure composting machines. FPC organic fertilizer equipment manufacturer has dedicated in compost turning machine design and production over 15 năm. Vì thế, you can buy the above three kinds of turning compost machine at best price in FPC.

How to choose the right cow manure granulator machine for biological fertilizer production?

There are many types of granulator machines in the fertilizer equipment market. To make the cow manure bio organic fertilizer pellets, there are three types of recommended fertilizer granulator machine for you. They are new type organic fertilizer granulator, disc granulator and rotary drum granulator. The followings are the detailed information about these three types of granulation machines.

New type organic fertilizer granulator

It is a pelleting equipment which makes the 2-5mm fertilizer balls under the action of mechanical agitating force. The biggest advantage of the churning granulator is that it can completely retain the bio organic matter in the cow manure. Vì thế, it is one of the most popular granulators of fertilizer manufacturer. The churning granulation machine made from FPC is a hot-selling product. That is because that FPC stirring tooth pelletizer takes some special designs like visible windows and replaceable stirring teeth head. All of them are designed for efficient granulation process. You can visit our website to get its detailed description.

Rotary drum granulator

The rotary drum pelletizer is more suitable for the large scale organic fertilizer granules production line. The drum granulation machine manufactured from FPC company can produce 1-30 tấn phân bón mỗi giờ. Những gì nhiều hơn nữa, its granulation rate can up to over 90%. In order to improve machine utilization, we set the stainless steel or industrial rubber inner lining inside rotary drum pelletizer. The inner lining can protect the drum granulator from corrosion and wear to prolong its service life. There are many models of drum pelleting machine you can choose from in FPC.

Pan granulator

Disc granulation machine is a kind of wet granulator. You need to spray the water into the disc when using it for cow manure bio organic fertilizer production. FPC pan pelleting machine is equipped with an automatic liquid spray device. The device will save the manpower for you. Ngoài ra, you can also adjust the cow manure biological fertilizer pellet size through regulating water spray device. Nói chung là, FPC disc granulation machine can produce1-8mm fertilizer pellets. Những gì nhiều hơn nữa, the granulation time is also short, about 5-6min. Tuy nhiên, its production capacity is lower than the churning granulator and rotary drum granulator. You can assemble a set of double pan granulation line to improve the fertilizer pellets yield. There are whole disc granulation lines with different configurations and production capacities for sale in FPC.

The above three kinds of fertilizer pelletizers are in stock in FPC organic fertilizer equipment company. Chúng đang được bán với giá tốt nhất. You can also find some dry granulator like flat die granulator and double roller extrusion pelletizer. Những gì nhiều hơn nữa, we produce different models and technical parameters of these fertilizer pellet making machines.Therefore, you can buy the ideal fertilizer granulation machine at the best cost in FPC company.

How Much Does the Cow Manure Bio Organic Fertilizer Production Cost?

The cost of cow feces bio organic fertilizer production changes as the produced fertilizer types and production capacity. Based on different production capacities, we divide powder or granular cow manure bio organic fertilizer production line into multi types. All of them are on sale at different price. You can buy ideal cow manure biological organic fertilizer production line according to your budget.

What is the cost of bột cow dung organic fertilizer production line?

Cow manure bio organic fertilizer powder line cost is related to the capacity and machine configuration. Dành cho nhà sản xuất phân bón từ nhỏ đến lớn, we design and produce the cow dung fertilizer powder line with various production capacities. Chúng là 1-3t/h, 5-10th,10-20th. Vì sản lượng khác nhau, dây chuyền bột được triển khai bằng thiết bị phân bón với nhiều chủng loại và thông số kỹ thuật khác nhau. The price of FPC cow manure powdery fertilizer production line ranges from $35,000-$90,000. Bạn có thể biết thiết kế dây chuyền sản xuất chi tiết và giá cả từ sau.

1-3t/h cow manure powder line

The whole set of 1-3t/h cow manure powder fertilizer production line is worth about $35,000. Các loại máy bạn nên triển khai là máy quay phân trộn dạng rãnh, Máy nghiền vật liệu bán ướt SXSF-60, SXSJ-0830 máy trộn ngang trục đôi,SXGS-1030 rotary drum screening machine and powder packing machine. Ngoài ra, bạn nên mua thêm băng tải để kết nối các khâu sản xuất phân hữu cơ dạng bột. Bạn cần chuẩn bị 800 mét vuông ( Về 0.198 mẫu Anh) lắp đặt toàn bộ dây chuyền sản xuất. The 1-3t/h cow manure powder line is more suitable for small fertilizer manufacturer with less cow manure or low budget.

Người mẫu 1-3t/h cow manure powder line
Ngân sách $35,000
Cấu hình máy trộn phân trộn kiểu rãnh, Máy nghiền vật liệu bán ướt SXSF-60, SXSJ-0830 máy trộn ngang trục đôi,Máy sàng trống quay SXGS-1030, máy đóng gói bột,băng tải đai và vân vân
Occupied land area 800 mét vuông ( Về 0.198 mẫu Anh)
Người mẫu 5-10t/h cow manure powder production line
Ngân sách $45,000-$60,000
Cấu hình gwheel type compost turner machine , Máy hủy phân trộn kiểu đứng SXFLF-800, SXSJ-0830 máy trộn ngang trục đôi, SXGS-1030 drum sieving machine and powder packing machine, băng tải đai và như vậy.
Occupied land area 1500-3000 mét vuông (0.37-0.74mẫu Anh)

5-10t/h cow manure powder production line

The configuration of this powder line is higher than that of 1-3t/h cow manure powder line. Vì thế, bạn nên mua thiết bị sản xuất lớn để triển khai 5-10 Dây chuyền sản xuất phân bón điện tấn/giờ. You’d better buy the wheel type compost turner machine for cow manure fermentation. Đối với quá trình nghiền, máy hủy phân trộn kiểu đứng SXFLF-800 sẽ là sự lựa chọn tốt hơn của bạn. The SXGS-1560 drum screening machine replace the SXGS-1030 drum sieving machine. Diện tích khu sản xuất bạn cần chuẩn bị là 1500-3000 mét vuông (0.37-0.74mẫu Anh). The production line is more suitable for organic fertilizer producers with more cattle waste and adequate budget.

10-20t/h powder cow manure production line

10-20tons per hour powder cow manure production line is mostly used in fertilizer manufacturer with more raw materials and higher yield. Để sản xuất 1 tấn phân hữu cơ thành phẩm cần 3 tấn nguyên liệu, vì vậy để sản xuất 10-20 tấn phân hữu cơ sinh học dạng bột mỗi giờ, bạn cần chuẩn bị 30-60 tons of cow dung raw materials. Đồng thời, Dây chuyền sản xuất của bạn cũng cần được trang bị thiết bị sản xuất phân bón hữu cơ có năng lực sản xuất tương ứng. Do dây chuyền sản xuất bột có cấu hình cao hơn, bạn sẽ chi nhiều tiền hơn cho nó ($60,000-$90,000).

Người mẫu 10-20t/h powder cow manure production line
Ngân sách $60,000-$90,000
Cấu hình máy quay phân trộn kiểu bánh xích , Máy hủy phân trộn kiểu đứng SXFLF-1000, Máy trộn ngang SXWJ-1630, Máy sàng trống và đóng gói bột SXGS-2080, băng tải đai và như vậy.
Occupied land area 3000-5000 mét vuông (0.74-1.25mẫu Anh)

The above are 1-3t/h,5-10th,10-20t/h powder cow manure fertilizer production line price and required machines. Dữ liệu chỉ dành cho bạn tham khảo. Chúng tôi sẽ sửa đổi giải pháp thiết kế dây chuyền phân bón hữu cơ bột theo ngân sách và sản lượng của khách hàng. You can also buy the customized cow manure powder line from us. Hãy liên hệ với chúng tôi và cho chúng tôi biết kế hoạch sản xuất phân bón hữu cơ của bạn.

How much is the granular cow manure bio organic fertilizer production line?

The price of the cow manure granules production line is higher than powder one. That is because that the granular cow manure bio organic fertilizer is further produced based on the powder fertilizer. You should deploy more fertilizer equipment for making cow manure fertilizer pellets than that of powder cow manure production. The granular cow manure fertilizer production line budget is also related to the yield and deployed machines. We can divide the granular cow manure bio organic fertilizer production line into two types according to the yield. Một là 1-5 dây chuyền sản xuất phân bón dạng hạt tấn/giờ, và dây chuyền kia là dây chuyền sản xuất hạt phân bón 10-20t/h. Chúng được bán với nhiều mức giá khác nhau. Bạn có thể nhận được giá cụ thể và cách triển khai máy từ sau.

  • How much is 1-5 t/h cow manure granular fertilizer production line?

The 1t/h-5t/h cow dung fertilizer granulation line is worth about $110,000-$190,000. The cow manure pellet production line is more suitable for medium and large scale organic fertilizer plant. Khi có ý định mua dây chuyền tạo hạt phân bón 1-5t/h này, you should prepare 2000㎡-4000㎡ (Về 0.5-1 mẫu Anh) nơi sản xuất để lắp đặt toàn bộ dây chuyền sản xuất. Vì thế, bạn sẽ chi nhiều tiền hơn cho việc xây dựng địa điểm sản xuất. Bên cạnh đó, Máy bón phân bạn cần mua là máy tạo hạt phân hữu cơ loại mới, máy sấy trống, trống mát, máy phủ phân bón, máy sàng lọc phân bón và máy đóng gói phân bón dạng hạt. Do đó, bạn cần chuẩn bị nhiều tiền hơn $110,000-$190,000 để vận hành dây chuyền sản xuất này.

Người mẫu 1-5 t/h cow manure granular fertilizer production line
Ngân sách $110,000-$190,000
Cấu hình Máy Turner compost , Máy hủy phân hữu cơ bán ướt SXSF-120, Máy trộn ngang SXWJ-9015, máy tạo hạt phân bón hữu cơ kiểu mới, máy sấy trống, trống mát, fertilizer coating machineSXGS-1240 drum sieving machine and granular fertilizer packing machine, băng tải đai và như vậy.
Occupied land area 2000㎡-4000㎡ (Về 0.5-1 mẫu Anh)
  • How much does 10-20 t/h cow manure fertilizer granules production line cost?

Giá của toàn bộ dây chuyền tạo hạt 10-20 tấn/giờ dao động từ $360,000-$550,000. Cấu hình toàn bộ dây chuyền cao hơn dây chuyền tạo hạt phân bón 1-5t / h. Vì thế, you should prepare larger production site for complete 10-20t/h cow manure granules production line (about 5500-10000㎡, 1.4 mẫu Anh-2,5 mẫu Anh). Dây chuyền sản xuất có sẵn tại nhà máy sản xuất phân bón quy mô lớn. Ngoài ra, tốt hơn hết bạn nên thay thế máy tạo hạt khuấy bằng máy tạo hạt dạng chảo và máy tạo hạt dạng trống quay. Điều này không chỉ làm tăng sản lượng của dây chuyền sản xuất, mà còn giảm tiêu thụ năng lượng.

Người mẫu 10-20 t/h cow manure fertilizer granules production line
Ngân sách $360,000-$550,000
Cấu hình Máy Turner compost , Máy hủy phân hữu cơ bán ướt SXSF-120, Máy trộn ngang SXWJ-9015, máy tạo hạt chảo, máy tạo hạt trống quay,máy sấy trống, trống mát, fertilizer coating machineSXGS-1240 drum sieving machine and granular fertilizer packing machine, băng tải đai và như vậy.
Occupied land area 5500-10000, 1.4 mẫu Anh-2,5 mẫu Anh

How do we design 500kg/h cow manure bio organic pellet production line for Pakistan customer?

FPC is an established organic fertilizer equipment production company. Our organic fertilizer production lines have been sold all over the world, such as India, the US, Argentina and other countries. Here is an successful case that we design the 500kg/h cow manure granules production line for Pakistan fertilizer manufacturer. You can know the detailed process from the following.

  • How do I pre-treat the cow manure to meet the composting requirement?

    Cow manure contain much water content, we suggest the Pakistan fertilizer manufacturer customer to use the cow dung dewatering machine to treat the cattle waste. Bên cạnh đó, the Pakistan customer should also add 20-30% higher carbon content like straws and stalks into the cow manure. At last, we advise him to add 10% mineral powder into the mixture. Theo cách này, the customer from Pakistan can make a good compost from the cow manure. In order to make the composting process smooth, we usually tell our customers key points of animal manure composting.

  • What production site do I need to keep for installing the whole cow manure granulation line?

    The 500kg/h cow manure granulation line is a small organic fertilizer production line. There is no need large production site for installing the whole cow manure pelleting line. We tell the Pakistan customer that the complete granulating line will take 210 mét vuông. Considering the customer’s limited budget, we also provide the simple production line and middle production line for him. When designing the organic fertilizer production line, our technical personnel will propose the suitable design solution according to the customers’ different demands and budgets.

  • How long will it take to turn the cow manure into the powder fertilizer?

    The cow manure composting will take longer time. Vì thế, Pakistan organic fertilizer manufacturer will spend about 20 days in turning the cow manure into fertilizer. What you should know that the time that different raw materials become the fertilizer is different. The time cow manure becomes fertilizer also varies depending on the composting machine used. The natural composting is the slowest method. The organic fertilizer fermentation tank is the quickest composting machine. We will recommend the right organic fertilizer fermentation machines to the customers according to their yield and budget.

Contact with us to get the customized cow manure bio organic fertilizer granulation line.

The above is a part of communication process about 500kg/h cow manure granules production line design. You can also get the customized organic fertilizer pellets production line from us. Contact with us, tell us your raw materials and production capacity. We will provide you with the best animal manure fertilizer production line.

Từ trên, you can get the further standing about the cow manure bio organic fertilizer production process. Dữ liệu chỉ dành cho bạn tham khảo. You can email to us for detailed consultation. FPC company has been engaged in organic fertilizer production line design, production and installation for many years. We have the confidence to offer you quality and efficient fertilizer production line and equipment. Những gì nhiều hơn nữa, our organic, inorganic, compound fertilizer production line and machines are on sale at the favorable price. Contact us to get the newest quoted price list.

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