Cow dung is an important raw material source to make the bio organic fertilizer. There are two main methods for cow manure disposal. Pirmkārt, you can compost the cow manure for powder organic fertilizer production. The second one is to make the cow manure bio organic fertilizer pellets. Papildus, you can make fully use of the cow manure waste water to make organic liquid fertilizer after dewatering. For making bio organic fertilizer, FPC produces many kinds of fertilizer equipment for cow dung treatment,such as solid-liquid separator, kompostēšanas mašīna, granulator equipment and other auxiliary machines. From the following, you can know more about the cow dung bio organic fertilizer production technology and machines needed during the production.

Cattle Manure for Bio Organic Fertilizer Production

Saturs

The Production Process of Powder and Granular Cow Manure Bio Organic Fertilizer

There are two types of cow manure bio organic fertilizer production process you can select. One is powder cow manure biological fertilizer manufacturing process. And the other is granular cow dung bio-organic fertilizer production process. The former will be cost less than the latter. Lai arī, the economic benefit of granular fertilizer is higher than that of powder cow manure fertilizer. Customers can choose the best production process of cow dung bio-organic fertilizer based on budget and production plan. You can know the detailed manufacturing process from the following.

What is powder cow dung bio organic fertilizer production technology?

As we all know, the cow dung can become quality bio organic fertilizer after mixing with some auxiliary materials like crop straw. Let’s learn about how to make the powder bio organic fertilizer from cattle manure. There are six steps for cow manure bio organic fertilizer production. They are dewatering, mixing, composting, crushing, Skrīnings un iesaiņošana. You can know the detailed manufacturing process from the following.

Solid-Liquid Separator Deisgned by FPC for Cow Dung Treatment

The above is about the powdered cow manure bio fertilizer production technology. FPC designs and produces the cow dung powdery line with different production capacities. You can contact with us to buy the customized cow dung powder production line. The following will introduce the three mechanical composting methods for cow manure disposal to you.

How to make powder cow dung compost into bio-organic fertilizer pellets?

After composting, the powder cow manure can be turned into granules to improve its market price. There are five steps for making biological cow dung fertilizer granules. They are granulation, drying, cooling, Skrīnings un iesaiņošana. In order to manufacture the cow manure pellets efficiently, you need to purchase a complete set of fertilizer pellet production line. You can know about the complete cow manure bio organic fertilizer granules production process form the following.

While granulating, the fermented powder cow manure is delivered into fertilizer granulator machine by the belt conveyor. The powder cow manure will be formed into the pellets through agglomeration or extrusion method. The granulation system depends on the fertilizer pelletizer you select. The pan granulator, rotācijas cilindru granulators, stirring tooth granulator and new type two-in-one granulator make fertilizer pellets through agglomeration method. They are wet granulator machine. Flat die granulator and double roller extrusion granulator apply the extrusion method to make the cow manure pellets. These two granulation machines are dry granulator equipment. Tāpēc, you can buy the cow manure granulation machine based on selected granulation method.

After the granulation, the cow manure pellets moisture and strength don’t meet the packing and transporting requirement. Tāpēc, fertilizer drying machine is required to remove the excess water content and improve particle hardness. FPC cow manure dryer can dry cow dung from 65% moisture content to 13% at one time. You can buy 1-18t/h cow dung drying machine at favorable price in FPC company.

Dryers and coolers are generally used together. Pēc žāvēšanas, there is high temperature on the cow dung fertilizer granules surface. Tāpēc, you should deploy the cooling equipment for your cow manure granulation line. Vēl vairāk, the dust removal device of the drying and cooling machine can remove the dust which is produced by mutual collision and friction between the particles.

After the granulation, there are some cow manure pellets with different sizes. In order to get uniform fertilizer pellets, you should classify the granulated cow manure. It requires the fertilizer screening machine. The rotary drum screening machine made form FPC company can classify 1-30 tons fertilizer granules per hour. Vēl vairāk, the machine has the graded screening function. You can divide fertilizer pellets into different sizes.

When making the bio organic fertilizer, you can use the fertilizer coating machine to film the cow manure pellets with biological bacteria. When using it, you should set a set of pipe in the coating machine to spray the bio organic bacteria. You can also produce colorful cow manure granules through using this machine to improve their market competitiveness. After coating, you can use the automatic packing machine to pack them for sale. Of course, you can also send those unqualified cow manure pellets back to the granulation system to re-pelleting.

The above is the production process of cow manure granules. There are complete sets of fertilizer equipment for cow manure granules production in FPC fertilizer equipment company. All of them are on sale at favorable price. You can contact with us for the newest quoted price list. Vēl vairāk, you can get the customized service from us. We can customize the cow manure powder line and granulation line based on your production capacity and budget.

What Key Production Machines Are Used in Cow Manure Bio Organic Fertilizer Production?

Whether to produce the granular fertilizer or powder fertilizer, there are some indispensable machines. When making the powdery bio organic fertilizer, you must use the fermentation machine to make cow manure composting smooth. While producing the biological fertilizer granules, you should use the fertilizer granulator machine to form cow manure balls. Tad, what fermentation or granulator machine is the most suitable for your production line? The following can be as your reference.

What fermentation equipment required for cow dung bio organic fertilizer production?

No iepriekš minētā, we know that you can use the groove type compost turner, windrow compost turner machine and in-vessel composting machine to treat the cow manure. They are available in different fermentation production site. You can buy them according to fertilizer production area and budget. The following can be your reference.

Groove type fermentation machine

Rail type compost turner, chain plate type compost turner and wheel type composting machine are groove type fermentation machine. They are used in conjunction with the fermentation groove. Tāpēc, you should build composting troughs in advance. Before composting, you need to place the cow manure into the compost pit. Pēc tam, you can ferment the cow manure with groove type composting machine. The groove type fermenting machines have the advantages of less production area, high turning depth (0.8m-2.5m), quick temperature rise. It is more suitable for scale production plant.

Windrow type composting machine

When using the compost windrow turner, you should pile the cow manure into long strips with certain height. Tāpēc, you should prepare larger production area for composting. After cow manure stacking, you can operate the compost windrow turner to ride on the materials piles for turning. The windrow compost turner machine is more suitable for sticky raw materials disposal. You can buy crawler type windrow turner and movable compost turner when applying windrow composting. Lai arī, what you need to note is the windrow composting effect is affected by seasons and weather easily.

In-vessel composting equipment

The fermentation tank is in vessel composting machine which is widely used in organic fertilizer plant. After the cow manure pre-treatment, you can put the cow manure into the fermentation pot for composting. The fermentation process of the manure is fully automatic. FPC fermentation tank can control different stages precisely during the fermenting process. Vēl vairāk, it can operate normally at cold and hot seasons. Because of short fermentation cycle and small required production area, the fermentation tank is popular with the large scale organic fertilizer manufacturing factory.

Through the above mentioned, you will get a further understanding about these three types of cow manure composting machines. FPC organic fertilizer equipment manufacturer has dedicated in compost turning machine design and production over 15 gadi. Tāpēc, you can buy the above three kinds of turning compost machine at best price in FPC.

How to choose the right cow manure granulator machine for biological fertilizer production?

There are many types of granulator machines in the fertilizer equipment market. To make the cow manure bio organic fertilizer pellets, there are three types of recommended fertilizer granulator machine for you. They are new type organic fertilizer granulator, disc granulator and rotary drum granulator. The followings are the detailed information about these three types of granulation machines.

New type organic fertilizer granulator

It is a pelleting equipment which makes the 2-5mm fertilizer balls under the action of mechanical agitating force. The biggest advantage of the churning granulator is that it can completely retain the bio organic matter in the cow manure. Tāpēc, it is one of the most popular granulators of fertilizer manufacturer. The churning granulation machine made from FPC is a hot-selling product. That is because that FPC stirring tooth pelletizer takes some special designs like visible windows and replaceable stirring teeth head. All of them are designed for efficient granulation process. You can visit our website to get its detailed description.

Rotary drum granulator

The rotary drum pelletizer is more suitable for the large scale organic fertilizer granules production line. The drum granulation machine manufactured from FPC company can produce 1-30 tons fertilizer pellets per hour. Vēl vairāk, its granulation rate can up to over 90%. In order to improve machine utilization, we set the stainless steel or industrial rubber inner lining inside rotary drum pelletizer. The inner lining can protect the drum granulator from corrosion and wear to prolong its service life. There are many models of drum pelleting machine you can choose from in FPC.

Pan granulator

Disc granulation machine is a kind of wet granulator. You need to spray the water into the disc when using it for cow manure bio organic fertilizer production. FPC pan pelleting machine is equipped with an automatic liquid spray device. The device will save the manpower for you. Papildus, you can also adjust the cow manure biological fertilizer pellet size through regulating water spray device. Parasti, FPC disc granulation machine can produce1-8mm fertilizer pellets. Vēl vairāk, the granulation time is also short, about 5-6min. Lai arī, its production capacity is lower than the churning granulator and rotary drum granulator. You can assemble a set of double pan granulation line to improve the fertilizer pellets yield. There are whole disc granulation lines with different configurations and production capacities for sale in FPC.

The above three kinds of fertilizer pelletizers are in stock in FPC organic fertilizer equipment company. They are on sale at the best price. You can also find some dry granulator like flat die granulator and double roller extrusion pelletizer. Vēl vairāk, we produce different models and technical parameters of these fertilizer pellet making machines.Therefore, you can buy the ideal fertilizer granulation machine at the best cost in FPC company.

How Much Does the Cow Manure Bio Organic Fertilizer Production Cost?

The cost of cow feces bio organic fertilizer production changes as the produced fertilizer types and production capacity. Based on different production capacities, we divide powder or granular cow manure bio organic fertilizer production line into multi types. All of them are on sale at different price. You can buy ideal cow manure biological organic fertilizer production line according to your budget.

What is the cost of powder cow dung organic fertilizer production line?

Cow manure bio organic fertilizer powder line cost is related to the capacity and machine configuration. Maziem un lieliem mēslošanas līdzekļu ražotājiem, we design and produce the cow dung fertilizer powder line with various production capacities. Tās ir 1-3t/h, 5-10t/h,10-20t/h. Dažādu ražu dēļ, pulvera līniju izmanto mēslojuma iekārtas ar dažādiem tipiem un tehniskajiem parametriem. The price of FPC cow manure powdery fertilizer production line ranges from $35,000-$90,000. Jūs varat uzzināt detalizētu ražošanas līnijas dizainu un cenu no tālāk norādītā.

1-3t/h cow manure powder line

The whole set of 1-3t/h cow manure powder fertilizer production line is worth about $35,000. Mašīnas, kuras jums vajadzētu izmantot, ir rievu tipa komposta virpotājs, SXSF-60 pusmitru materiālu drupinātājs, SXSJ-0830 dubultās vārpstas horizontālais maisītājs,SXGS-1030 rotary drum screening machine and powder packing machine. Papildus, jums vajadzētu iegādāties lentes konveijeru, lai savienotu visas pulvera organiskā mēslojuma ražošanas daļas. Jums ir nepieciešams sagatavoties 800 kvadrātmetri ( par 0.198 akrs) lai uzstādītu visu ražošanas līniju. The 1-3t/h cow manure powder line is more suitable for small fertilizer manufacturer with less cow manure or low budget.

Modelis 1-3t/h cow manure powder line
Budžets $35,000
Konfigurācija rievu tipa komposta virpotājs, SXSF-60 pusmitru materiālu drupinātājs, SXSJ-0830 dubultās vārpstas horizontālais maisītājs,SXGS-1030 rotācijas cilindra sijāšanas iekārta, pulvera iepakošanas mašīna,lentes konveijers un tā tālāk
Occupied land area 800 kvadrātmetri ( par 0.198 akrs)
Modelis 5-10t/h cow manure powder production line
Budžets $45,000-$60,000
Konfigurācija gwheel type compost turner machine , SXFLF-800 vertikālā tipa komposta smalcinātājs, SXSJ-0830 dubultās vārpstas horizontālais maisītājs, SXGS-1030 drum sieving machine and powder packing machine, lentes konveijers un tā tālāk.
Occupied land area 1500-3000 kvadrātmetri (0.37-0.74akrs)

5-10t/h cow manure powder production line

The configuration of this powder line is higher than that of 1-3t/h cow manure powder line. Tāpēc, jums vajadzētu iegādāties lielu ražošanas aprīkojumu, lai to izvietotu 5-10 tonnu stundā jaudas mēslojuma ražošanas līnija. You’d better buy the wheel type compost turner machine for cow manure fermentation. Sasmalcināšanas procesam, SXFLF-800 vertikālā tipa komposta smalcinātājs būs jūsu labākā izvēle. The SXGS-1560 drum screening machine replace the SXGS-1030 drum sieving machine. Ražošanas vietas platība, kas jums jāsagatavo, ir 1500-3000 kvadrātmetri (0.37-0.74akrs). The production line is more suitable for organic fertilizer producers with more cattle waste and adequate budget.

10-20t/h powder cow manure production line

10-20tons per hour powder cow manure production line is mostly used in fertilizer manufacturer with more raw materials and higher yield. Lai ražotu 1 tonnu gatavā organiskā mēslojuma 3 tonnu izejvielu, lai ražotu 10-20 tonnas pulverveida bioorganiskā mēslojuma stundā, jums ir nepieciešams sagatavoties 30-60 tons of cow dung raw materials. Tajā pašā laikā, jūsu ražošanas līnijai jābūt aprīkotai arī ar organiskā mēslojuma ražošanas aprīkojumu ar atbilstošu ražošanas jaudu. Pulvera ražošanas līnijas augstākas konfigurācijas dēļ, jūs par to iztērēsit daudz vairāk naudas ($60,000-$90,000).

Modelis 10-20t/h powder cow manure production line
Budžets $60,000-$90,000
Konfigurācija kāpurķēžu tipa komposta virpošanas mašīna , SXFLF-1000 vertikālā tipa komposta smalcinātājs, SXWJ-1630 horizontāls maisītāja, SXGS-2080 bungu sijāšanas mašīna un pulvera iepakošanas mašīna, lentes konveijers un tā tālāk.
Occupied land area 3000-5000 kvadrātmetri (0.74-1.25akrs)

The above are 1-3t/h,5-10t/h,10-20t/h powder cow manure fertilizer production line price and required machines. Dati ir paredzēti tikai jūsu atsaucei. Mēs pārveidosim organiskā mēslojuma pulvera līnijas dizaina risinājumu atbilstoši klienta budžetam un ražai. You can also buy the customized cow manure powder line from us. Lūdzu, sazinieties ar mums un pastāstiet mums savu organiskā mēslojuma ražošanas plānu.

How much is the granular cow manure bio organic fertilizer production line?

The price of the cow manure granules production line is higher than powder one. That is because that the granular cow manure bio organic fertilizer is further produced based on the powder fertilizer. You should deploy more fertilizer equipment for making cow manure fertilizer pellets than that of powder cow manure production. The granular cow manure fertilizer production line budget is also related to the yield and deployed machines. We can divide the granular cow manure bio organic fertilizer production line into two types according to the yield. Viens ir 1-5 tonnas stundā granulētā mēslojuma ražošanas līnija, un otrs ir 10-20t/h mēslojuma granulu ražošanas līnija. Tie tiek pārdoti par dažādām cenām. Konkrēto cenu un mašīnas izvietošanu varat uzzināt tālāk.

  • How much is 1-5 t/h cow manure granular fertilizer production line?

The 1t/h-5t/h cow dung fertilizer granulation line is worth about $110,000-$190,000. The cow manure pellet production line is more suitable for medium and large scale organic fertilizer plant. Plānojot iegādāties šo 1-5t/h mēslojuma granulēšanas līniju, you should prepare 2000㎡-4000㎡ (par 0.5-1 akrs) ražošanas vieta, lai uzstādītu visu ražošanas līniju. Tāpēc, jūs tērēsit vairāk naudas ražošanas vietas būvniecībai. Turklāt, mēslošanas mašīnas, kas jums jāiegādājas, ir jauna veida organiskā mēslojuma granulators, bungu žāvētājs, bungu dzesētājs, mēslojuma pārklāšanas mašīna, mēslojuma sijāšanas mašīna un granulētā mēslojuma iepakošanas mašīna. Tā, jums ir jāsagatavo vairāk naudas nekā $110,000-$190,000 lai vadītu šo ražošanas līniju.

Modelis 1-5 t/h cow manure granular fertilizer production line
Budžets $110,000-$190,000
Konfigurācija komposta virpošanas mašīna , SXSF-120 pusmitrā materiāla komposta smalcināšanas mašīna, SXWJ-9015 horizontālais maisītājs, jauna tipa organiskā mēslojuma granulators, bungu žāvētājs, bungu dzesētājs, fertilizer coating machineSXGS-1240 drum sieving machine and granular fertilizer packing machine, lentes konveijers un tā tālāk.
Occupied land area 2000㎡-4000㎡ (par 0.5-1 akrs)
  • How much does 10-20 t/h cow manure fertilizer granules production line cost?

Visas 10-20 tonnu/stundas granulēšanas līnijas cena svārstās no $360,000-$550,000. Visa līnijas konfigurācija ir augstāka nekā 1-5 t/h mēslojuma granulēšanas līnijai. Tāpēc, you should prepare larger production site for complete 10-20t/h cow manure granules production line (about 5500-10000㎡, 1.4 akriem - 2,5 akriem). Ražošanas līnija ir pieejama liela mēroga mēslošanas līdzekļu ražotājam. Papildus, labāk nomainiet maisīšanas zobu granulatoru ar pannas granulatoru un rotācijas cilindra granulatoru. Tas ne tikai palielinās ražošanas līnijas izlaidi, bet arī samazināt enerģijas patēriņu.

Modelis 10-20 t/h cow manure fertilizer granules production line
Budžets $360,000-$550,000
Konfigurācija komposta virpošanas mašīna , SXSF-120 pusmitrā materiāla komposta smalcināšanas mašīna, SXWJ-9015 horizontālais maisītājs, pannas granulators, rotācijas cilindru granulators,bungu žāvētājs, bungu dzesētājs, fertilizer coating machineSXGS-1240 drum sieving machine and granular fertilizer packing machine, lentes konveijers un tā tālāk.
Occupied land area 5500-10000, 1.4 akriem - 2,5 akriem

How do we design 500kg/h cow manure bio organic pellet production line for Pakistan customer?

FPC is an established organic fertilizer equipment production company. Our organic fertilizer production lines have been sold all over the world, such as India, the US, Argentina and other countries. Here is an successful case that we design the 500kg/h cow manure granules production line for Pakistan fertilizer manufacturer. You can know the detailed process from the following.

  • How do I pre-treat the cow manure to meet the composting requirement?

    Cow manure contain much water content, we suggest the Pakistan fertilizer manufacturer customer to use the cow dung dewatering machine to treat the cattle waste. Turklāt, the Pakistan customer should also add 20-30% higher carbon content like straws and stalks into the cow manure. At last, we advise him to add 10% mineral powder into the mixture. Šādā veidā, the customer from Pakistan can make a good compost from the cow manure. In order to make the composting process smooth, we usually tell our customers key points of animal manure composting.

  • What production site do I need to keep for installing the whole cow manure granulation line?

    The 500kg/h cow manure granulation line is a small organic fertilizer production line. There is no need large production site for installing the whole cow manure pelleting line. We tell the Pakistan customer that the complete granulating line will take 210 kvadrātmetri. Considering the customer’s limited budget, we also provide the simple production line and middle production line for him. When designing the organic fertilizer production line, our technical personnel will propose the suitable design solution according to the customers’ different demands and budgets.

  • How long will it take to turn the cow manure into the powder fertilizer?

    The cow manure composting will take longer time. Tāpēc, Pakistan organic fertilizer manufacturer will spend about 20 days in turning the cow manure into fertilizer. What you should know that the time that different raw materials become the fertilizer is different. The time cow manure becomes fertilizer also varies depending on the composting machine used. The natural composting is the slowest method. The organic fertilizer fermentation tank is the quickest composting machine. We will recommend the right organic fertilizer fermentation machines to the customers according to their yield and budget.

Contact with us to get the customized cow manure bio organic fertilizer granulation line.

The above is a part of communication process about 500kg/h cow manure granules production line design. You can also get the customized organic fertilizer pellets production line from us. Contact with us, tell us your raw materials and production capacity. We will provide you with the best animal manure fertilizer production line.

No iepriekš minētā, you can get the further standing about the cow manure bio organic fertilizer production process. Dati ir paredzēti tikai jūsu atsaucei. You can email to us for detailed consultation. FPC company has been engaged in organic fertilizer production line design, production and installation for many years. We have the confidence to offer you quality and efficient fertilizer production line and equipment. Vēl vairāk, our organic, inorganic, compound fertilizer production line and machines are on sale at the favorable price. Contact us to get the newest quoted price list.

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