The double roller extrusion granulator is an excellent fertilizer pellets making equipment. The double-roller press fertilizer pellets making machine adopts the dry granulation. For granulating the powder fertilizer, more and more fertilizer makers choose to use the double-roller pellet machine. It is because that there are many advantages of the double roller extrusion granulating machine. SX designs many kinds of the double roller press granulation machine. While granulating, many fertilizer manufacturers would like to use the SX double-roller extrusion machine. You can know about the reason by reading the following. As the fertilizer equipment producer with years’ experience, we can also offer some skills about operating and maintaining the double roller extrusion granulating machine. Naravno, we can also give you technical support if you need.
When producing the granular organic fertilizer, there are many people to choose the SX organic fertilizer double roller extrusion granulation machine for the granulating process. What are the advantages of the SX double roller pellet press pelleting machine? You can know the answer from the following.
Kao što je gore spomenuto, you can know about the advantages about the double-roller extrusion pelleting machine produced by SX. Because of these advantages, more and more fertilizer makers choose the SX double-roller press granulating machine.
What Is The Detailed Technical Parameters Of The Sx Double Rollers Extrusion Granulator?
There are many types and specifications of the double roller pellet machine produced by SX. We can guarantee that the granulation machine you buy must be high quality and working efficiency. You can know about the specific technical parameters from the followings.
In addition to the above technical parameters, we also choose the excellent materials to produce the double roll extrusion grain making machine. Na primjer, our frame material is carbon steel plate. Stoga, you can believe in the quality of our granulation machines.
| Model | Powder(kw) | Granule Diameter(mm) | Roller Sheet Size (mesh) | Dimension(mm) |
|---|---|---|---|---|
| SXDJ-1T | 15 | 4-10 | 150×220 | 4100×1600×1150 |
| SXDJ-1.5T | 18.5 | 3-10 | 150×300 | 4250×1850×1300 |
| SXDJ-2T | 22 | 3-10 | 185×300 | 4700×2350×1600 |
How To Operate The Double Roller Extrusion Granulator?
In order to get the high working efficiency of the double roller press granulating machine, you should know that how to operate the machine safely. You can refer to the following.
Before Granulating
Before starting to granulate the powder fertilizer, you need to preheat the double-roller press granulating machine for about 50 minutes. Because in the normal granulation process, it needs to continue to add heat. Osim toga, you have to adjust the temperature appropriately according to different materials.
While Granulating
When operating, the temperature of the granulation machine needs to be stable. The temperature of the granulator head part should be kept at about 200℃. When feeding the fertilizer materials, you should note to convey the materials evenly. Otherwise, the pellet quality and yield of the fertilizer will be affected.
After Granulating
After the granulation process is completed, you should make sure that the power supply of the machine is completely disconnected. Osim toga, you must take off the plug of the machine head. Na ovaj način, you can make sure the granulation machine has stopped working completely to keep working situation safe.
By operating the double-roller extrusion granulating machine in this way, you can get a granulation machine with high processing capacity. Nadalje, you can improve the fertilizer pellets production efficiency.
How To Adjust The Double Roller Extrusion Granulator To Control The Particles Sizes?
After granulating, you may find that the fertilizer particles doesn’t meet your production requirement. Then how to change the particles size by adjust the double-roller pellet machine? You can adjust the following two parts to change the granules size.
Following the above two aspect, you can operate the double roller type fertilizer pellets making machine more effectively. Štoviše, you can get the qualified fertilizer granules by adjusting the granulation machine.
How To Avoid Abrasion Of The Roller Skin On The Double Roller Extrusion Granulator?
In fertilizer production, there must be some damages on the roller skin of the double-roller pellet press granulation machine. If you apply the granulating machine more properly, you can reduce the damage of the roller skin and prolong the using time of the granulation machine. But what is the preventive measure of avoiding the roller skin wear? The followings you can refer to are the preventive measures.
The Fertilizer Sirovine
There are some impurity substances like steel and stones which will damage the roller skin. Stoga, before granulation, you should remove the slag and useless raw materials through using the fertilizer screening machine. When granulating the raw materials with high moisture and pH, you should inspect the roller skin regularly.
The Fertilizer Feeding Speed
Because the roller skin will be damage due to the uneven force produced by the inconstant speed of feeding materials. Stoga, when you granulate the powder fertilizer with the double-roller press granulation machine, you should feed the powder fertilizer into the machine with the constant speed. Na ovaj način, there will be less granulation machine abrasion while using it.
While operating the double-roller extrusion granulation machine through noting the above two aspects, you can cut down the maintenance cost. Stoga, the proper use and maintenance are the key way to reduce wear of the roller skin.
How to Maintain the Double Roller Extrusion Granulator?
In order to cut the cost of purchasing granulation machine, you should maintain the machine regularly and prolong the service life. But how should you do? You can refer to the following suggestions.
The prerequisite for extending the service life is to maintain the machine correctly. Stoga, in order to granulating normally, you need to observe the working status of the double roller extrusion granulation machine so that you can solve the problems in time. You can contact with us to solve the problems about the double-roller pellet machine. Out technical staff can give you technical support.
Kroz navedeno, you will get a further understand about the double roller press granulation machine. In SX, there are many specifications of the machine you can choose. In addition to provide you high-quality fertilizer production machine, we can also give you professional technical support. If you need the granulation machine, you can contact with us anytime.
When making fertilizer granules, there are two main granulating methods: wet granulation and dry granulation. Then what method may be better for different materials? How to choose suitable machine to get high efficiency fertilizer granules?
Difference between wet granulation and dry granulation
Wet granulation refers to the granulating of fertilizer materials with about 30%-50% moisture content. When granulating, the materials always form into granules.Because it has the centrifugal force produced by granulating machine when working. After granulating, granules always have unsuitable moisture and temperature. In order to make sure the quality of fertilizer pellets, it’s very necessary to equip fertilizer cooling and drying machine for your fertilizer making plant.Then you can pack them for sale.
Dry granulation is the granulating process of dry materials with moisture content about 12%-18%. Low moisture content determines the granulating process always is extruding. The final granules have uniform size and fine hardness. Štoviše, pellets made by dry granulating method basically don’t need additional processes.Therefore,you can pack them directly for convenient storage and transportation.What’ more, the dry granulation has simple production process, low investment and easy operation.It is suitable for small and medium-sized fertilizer producing.
Wet granulation machine
In SX, we design many granulator contains rotary drum granulator, new type organic fertilizer granulator and pan granulator.They all adopts wet technology.What’s more, their granulating rates are higher than 95%. And the pellets are round shapes with diameter from 3mm-8mm.
New type organic fertilizer granulator is the specific machine only used for making organic fertilizer pellets. Its capacity is about 1-8t/h.Therefore, it’s more suitable for small and medium size organic fertilizer production line. As for the drum granulator and pan pelletizer,they can be used in organic fertilizer granules production line and compound fertilizer granulation line.In addition,if you want a large scale production scale,the deum granulator is the first choice for you.Its production capacity is 1-20t/h.
Equipment used in dry granulation
Granulator used for dry granulation in SX contains double roller granulator and flat die pelletizer.
Roller extrusion granulator is suitable for compound fertilizer granulating plant. Because it can be used for granulating all kinds of common compound fertilizer materials. When working, the two roller sheets extrude fertilizer materials into high hardness granules.In addition, the shape and size of ball socket on the roller sheet can be customized by your requirements.You have a wide range of options for these parameters.For example,it have pillow shape,semicircle shape and walnut shape.Besides,you can choose our new flat ball shape and square bar shape.
Unlike roller granulator, flat die pelleting machine can be used for making organic fertilizer granules. Generally,the final fertilizer pellets are cylindrical shapes with diameter between 4mm to 8mm. With a fertilizer polishing machine, you can make them into round balls.
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Kao novi početnik u ovom poslu s gnojivima,učite za izgradnju tvornice za proizvodnju gnojiva. U međuvremenu, you should consider how to choose a pelleting machine .Because the granulation equipment is the key machine in the manufacturing process of high quality fertilizer.You should choose a reliable fertilizer equipment manufacture to purchase granulator. To achieve 95% ball rate,we can supply the most effective and reasonable pelleting machinery solution for your fertilizer production plant.
Small and medium fertilizer plant
This is a disc pelletizer designed for small and medium size fertilizer plants.
Pan pelletizer granulator model: SXYZ-1800
Pelleting diameter of disc: 1800mm
Motor powder:3kw
Disc pelletizer capacity: 0.8-1.2 t/h
Disc dimensions:2060*1700*2130
Disc pelletizer has the advantages of less investment cost and quick returns, što je vrlo pogodno za proizvođače koji su tek započeli proizvodnju npk složenih gnojiva. Ako proizvodna linija 1t/h radi za 10 sati dnevno. Procjenjuje se da može proizvesti 10t npk gnojiva dnevno, a godišnja proizvodnja može doseći 3000t. Ovaj stroj za peletiranje gnojiva s diskom od 1t/h savršen je izbor za male tvornice npk gnojiva. Osim toga, trošak ulaganja u proizvodnu liniju granulacije od 1t/h iznosi samo oko 100,000$.
Velika tvornica gnojiva
Ovo je peletizator s rotirajućim bubnjem dizajniran za velika postrojenja za proizvodnju gnojiva.
Model granulatora peletizera s rotirajućim bubnjem: SXZGZ-3210
Pelleting diameter of disc: 3200mm
Motor powder:37kw
Disc pelletizer capacity: 15-30 t/h
ShunXin je ovu veliku tvornicu gnojiva opremio našim popularnim peletizatorom s rotirajućim bubnjem. Rotacijski bubanj ima veliki ulaz i izlaz za visok prinos granuliranog gnojiva. Može proizvoditi npk pelete do 30 tona na sat. Postrojenje može raditi 300 dana godišnje, 12 sati dnevno.Ako proizvodni sustav peletiranja može raditi 1 pomak ili 2 pomaknuti, bit će bolje od 3 smjene dnevno. Na ovaj način, godišnji kapacitet proizvodnje može doseći 108,000 mt godišnje.Iako je proračun oko 400,000$, može vam pomoći u proizvodnji visokokvalitetnih peleta za prodaju po dobroj cijeni. Istovremeno, opremljena je gumenom oblogom. Nije lako nagrizati vaš stroj i ima duži vijek trajanja kako bi se smanjili troškovi vašeg stroja.
Peletiranje gnojiva ključni je korak za učinkovitu proizvodnju gnojiva. Kako odabrati najbolji peletizer gnojiva? Stroj za granulaciju s diskom ili rotirajućim bubnjem sve je dobro odabrati za tvornicu npk gnojiva. Da izaberem jednu od njih ,kupci mogu razmotriti različite proizvodne kapacitete ovisno o tome je li tvornica gnojiva mala ili velika. Ako imate malu npk biljku, disk peletizer će vam pomoći da potrošite posao gnojiva.Međutim, nakon što imate veliku npk biljku,bubanj za peletiranje može proizvesti visokokvalitetno gnojivo za dugi profit. Bez obzira trebate li stroj za peletiranje ili kompletan tehnologija proizvodnje granulacije,možemo vam pružiti najbolje rješenje. Detaljnije informacije o granulaciji gnojiva,molimo kontaktirajte nas sada.
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Posljednjih godina, sve više i više proizvođača gnojiva odlučilo je prodavati više granuliranog gnojiva na tržištu gnojiva,nije praškast npk. Ali zašto?Koja je razlika između granuliranog gnojiva i gnojivo u prahu?općenito, veličina čestica granice je oko 0.1 mm. Čestice veličine manje od 0.1 mm nazivaju se prahom, a veličina zrna je oko 0.1 mm do 10 mm. Veće čestice veće od 10 mm će se stvrdnuti.
Zašto je gnojivo u granulama u proizvodnji gnojiva,?Koje su prednosti gnojiva u granulama u usporedbi s prahom?
- Kontrola veličine čestica gnojiva je od velike važnosti za skladištenje i transport gnojiva. Gnojiva u prahu lako stvaraju prašinu tijekom transporta, uzrokujući zagađenje i otpad, dok se granulirana gnojiva ne zgrušavaju i lako transportiraju.
- NPK proizvodna linija će dodati nešto hranjive tvari u tragovima za poboljšanje učinkovitosti složenog gnojiva, dok gnojivo u prahu lako upija vlagu i kolače nakon dodavanja elemenata u tragovima. Međutim, sastav granuliranog gnojiva je stabilan, a nije ga lako ispeći čak i ako se dodaju elementi u tragovima.
- Granulacija gnojiva poboljšava kvalitetu poljoprivredne proizvodnje. Granule gnojiva igraju ulogu efekta gnojiva sa sporim otpuštanjem. Pogodan je za gnojidbu i nije lako oštetiti tlo.
- U usporedbi s gnojivima u prahu, proizvođači gnojiva odluče proizvoditi granulirano gnojivo mogu ostvariti veći profit. Na tržištu gnojiva, Raspon cijena granuliranog gnojiva po toni je 200-300$.
Granulirano gnojivo se dobro prodaje na tržištu
U usporedbi s gnojivima u prahu, granulirana gnojiva trebaju povećati proces granulacije. Ali granulirana gnojiva imaju više prednosti u prometu, primjenu i učinkovitost gnojiva, dovoljno da nadoknadi troškove granulacije. Stoga, većina gnojiva koja se prodaju na tržištu su u obliku granula. Nedavno, stajsko gnojivo i organska gnojiva kao što su kompost i gnojivo peradi također su korišteni nakon granulacije.
Izgledi za tržište granuliranih gnojiva su široki. Stoga, kako proizvesti čestice gnojiva？Proizvodni proces peletiranja gnojiva uključuje miješanje,granuliranje, sušenje, hlađenje i tako dalje, tako da je sastav proizvodne linije granuliranog gnojiva razrađeniji. Stoga vam je potrebna raznolikost oprema za proizvodnju gnojiva za opremanje pogona za proizvodnju granuliranog gnojiva. Međutim, komplicirana linija za proizvodnju npk granulata može dobiti više visokokvalitetnog npk gnojiva. Što više, ShunXinov proces proizvodnje granulatora npk je ekonomičan, i možete platiti manje novca, ali dobiti velike beneficije. Naša tvrtka može vam pružiti bilo koje rješenje o postrojenju za npk granulaciju kako bi vam pomogla u učinkovitoj proizvodnji npk gnojiva za peletiranje. Dobrodošli da nas kontaktirate sada.
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The above four points are about the double roller press granulator. Podaci su samo za vašu referencu. There are many models of the press granulation machine in FPC. You can provide us with your production plan. Then we can offer you the ideal extrusion pellet making machine.
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