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Pan Granulator

Pan Granulator2025-04-17T16:21:56+08:00

The pan grnaulator is an important fertilizer pellets making machine. When producing the granular organic fertilizer or the compound one, you can use the plate pellet making machine. For improving the granulating efficiency, FPC designs a high-quality pan granulator. There are many structural and technical advantages of the FPC disc granulation machine. When you are purchasing the granulating machine, we recommend the FPC pan granulation machine. After choosing us, you will experience many first-class service like technical support. From the following, you can know more about the FPC pan granulation machine.

How does the disc granulator machine work for fertilizer pellets production?

While using the fertilizer disc granulator, there are four granulation steps. They are materials adding, fertilizer granulating, finished produts discharging and unquality products returning. You can learn about the specific granulating processes of disk fertilizer pelletizer from the following.

What are difference between pan fertilizer making machine and other granulation machines ?

The about is four-step granulation process of disc fertilizer pelletizer. You can use it for 1-5mm fertilizer granules production. FPC produces many types of disc granulator machines. You can find an ideal fertilizer disc type granulator from us. Welcome to consultation.

Four Advanced Designs of FPC Disc Granulator Machine

From the above, you can get a futher understanding about the disc granulation process. While using disc granulator for fertilizer pellets production, you can consider FPC disc pelletizer. The disc granulation machine designed and produced by FPC company can make the fertilizer efficiently. It is related its reasonable structure. You can know about four great design points from the following.

The pan granulator has a hollow silo. The hollow silo can be adjusted. The customers can adjust the angle of disc to control fertilizer pellets size. Our technical saff will guide you the method.

The scraper of the disc granulator is fixed on the frame by bolts. The scraper plays the role of cleaning the material at the bottom of the disc. A lokaci guda, it can reduce the materials waste. The automatic cleaning equipment is made of anti-corrosion and wear-resistant material.

On the one hand, the base of the disc pelletizer can support the disc body. A wannan bangaren, the base device need maintain the pan granulator machine balance when you are operating the machine. Saboda haka, we choose stronger, more durable carbon steel to form the base of the disc granulator.

Our pan granulator adopts the flexible belt design. When you operate the disc pelletizer ,the flexible belt drives the reducer and motor. That working mode can make machine run more stably. Haka kuma, the flexible belt can also reduce the impact force of the pan pelletizer. Such design of the pan pelletizer belt can prolong the service life of the machine.

It can be seen from the above structural characteristics that the pan granulator has a compact overall structure and the advantage of saving working area. Therefore it is an ideal equipment for organic fertilizer and compound fertilizer granulation ,and also is widely welcomed by fertilizer manufacturers.

Here are technical parameters about different models of pan granulator, such as SXYZ-500,SXYZ-1000,SXYZ-1800. Bayanan don tunani ne kawai.

Samfura Diameter of disc (mm) Edge of Height(mm) Gudun Rotary(rpm) Motor(kw) Reduceer Model Iyawa(t/h) Dimensions(mm)
SXYZ-500 500 200 32 0.55 BWY0-43-0.55 0.02-0.05 650×600×800
SXYZ-600 600 280 33.5 0.75 BWY0-43-0.55 0.05-0.1 800×700×950
SXYZ-800 800 200 21 1.5 XWD4-71-1.5 0.1-0.2 900×1000×1100
SXYZ-1000 1000 250 21 1.5 XWD4-71-1.5 0.2-0.3 1200×950×1300
SXYZ-1200 1200 250 21 1.5 XWD4-71-1.5 0.3-0.5 1200×1470×1700
SXYZ-1500 1500 300 21 3 XWD5-71-3 0.5-0.8 1760×1500×1950
SXYZ-1800 1800 300 21 3 XWD5-71-3 0.8-1.2 2060×1700×2130
SXYZ-2000 2000 350 21 4 XWD5-71-4 1.2-1.5 2260×1650×2250
SXYZ-2500 2500 450 14 7.5 ZQ350 1.5-2.0 2900×2000×2750
SXYZ-2800 2800 450 14 11 ZQ350 2-3 3200×2200×3000
SXYZ-3000 3000 450 14 11 ZQ350 2-4 3400×2400×3100
SXYZ-3600 3600 450 13 18.5 ZQ400 4-6 4100×2900×3800

2 Methods To Control The Size Of Fertilizer Particles By Operating FPC Pan Granulator.

While producing the fertilizer particles, you may get the unqualified pellets. What should you do to adjust the particle size? By using FPC pan granulator, you can control the particle size to meet the production requirements. There are 2 ways to control the manure granules size.

Control The Pan Slope Angle

Because the size of the disc inclination angle of the disc granulator is also related to the size of the formed fertilizer particles. You can adjust the final granules size by controlling the pan slop angle. Gabaɗaya magana, the steeper the slope of the disk, the smaller the fertilizer particles formed by the disk granulator. On the contrary, the more gentle the disc slope, the larger the particles.

Control Moisture

The size of fertilizer granules is related to water content in the animals manure and other raw materials. So you can control the raw material moisture through controlling the water spray system. What you need to know is that lower water content in the materials , the smaller size fertilizer particles produced by pan pelletizer machine. Conversely, the more water, the bigger size.

How can I adjust pan granulation machine and spray water device?

How do you use a pan granulator efficiently in fertilizer production?

While using the pan granulating machine, you must want to make the fertilizer pellets with high efficiency. But how do you make the granulating machine work with high efficiency. Here are four tips to make your disk granulator work efficiently.

Pan Granulator for 2 Fertilizer Production Lines

The disc granulation machine are mainly used in fertilizer production line. To meet customer’s fertilizer requirements, we research and produce two type of fertilizer disc granulation lines. One is organic fertilizer disc granulation line, and the other is compound fertilizer disc granultion line. There are 1-10 tpd disc fertilizer granules production lines for sale in FPC company. You can know these two types of fertilizer production lines from the following.

The pan granulator is an important fertilizer pellet making equipment. You can use the disc granulation machine in the organic fertilizer production lines or the compound ones. You can know more from the following.

The disc pelletizer machine produced by FPC company is widly used in organic fertilizer granules production line. When make the fertilizer from animal manure, crop straws and bentonite, ect, you can use the disc fertilizer granulation line. We can provide you with 1-10t/h organic fertilizer pan granulation line.

The granular fertilizer production line designed by FPC company can be also used for compound fertilizer pellet production. You can use it to process quartz sand powder, soda ash, sodium silicate solution, cooked stone. Here are different deployments of disc fertilizer granulation line for sale in our company. Welcome to get the detailed inquiry.

Organic and Compound Fertilizer Pan Granulation Line 3D Flow Chart Designed by FPC

4 Advantages of Pan Granulator in Fertilizer Production Line

Compared with other granulation, the disk granulator has many advantages in the fertilizer production. That’s why so many fertilizer manufacturers would like to use the pan pellet making machine to produce the fertilizer granules. You can learn the 4 advantages of the pan granulator from the following.

Adjustable Fertilizer Particle Size

FPC pan pelletizer has a wide control range of the fertilizer particles size. The diameter of finished fertilizer pellets you can make is 1-8mm. You can adjust the fertilizer particles size by controlling pan slop angle,rotation rates of the granulator and the moisture of the fertilizer materials.

Short Fertilizer Production Process

FPC pan granulating machine has a rapid granulation speed. Within 5-8min, you can form the powder fertilizer into particles by using plate pelletizer. Furthermore, the granulation process of the disc granulator is not very complicated. When the disk granulator works, it needs less labor. So the pan granulating machine is more suitable for medium-size and small fertilizer production factory.

High Fertilizer Production Capacity

Different specifications of pan granulators have different production capacities. The maximum fertilizer granulation capacity of FPC disc granulating machine can up to about 6 ton a kowace awa. Our company designs different types of the pan granulator. Saboda haka, you can choose different specifications according to your own actual fertilizer production needs.

High Quality Of Fertilizer Particles

The surface of the fertilizer pellets produced by disc granulator are more even. And the size of the fertilizer granules granulated by the disc granulator is more uniform. Bugu da kari, the fertilizer pan granulator also has a automatic classification function for fertilizer pellets.

What technical parameters of disc fertilizer pellets making machine can I get from you?

What Is the Price of Disc Granulator Production Line?

The price of disc granulator production line is related to its configuration and production capacity. From the above, we can know that disc fertilizer granulator can be used in organic fertilizer granules production line and compound fertilizer granulation line. These two kinds of disc granulation production lines are sold at the different prices. You can know their prices and configurations from the following.

How Much Is the Organic Fertilizer Disc Granulation Line?

The organic fertilizer disc granulation line price ranges from $110,000 to $550,000. The entire organic fertilizer pan granulation line can produce 1-20 tons of fertilizer pellets per hour. The machines needed to deploy include compost turner, crushing machine, screening machine, coating machine, disc fertilizer granulator and other fertilizer auxiliary machines. The disc granulation lines of different production capacities will be equipped with different fertilizer making machines. We can design best organic fertilizer disk granulation line based on your production needs.

How Much Does the Compound Fertilizer Pan Granulation Line Cost?

The price of compound fertilizer pan granulation line is cha. The compound fertilizer pan granulation line price is $25,000.00 – $500,000. You should buy many types of fertilizer machines to deploy whole compound fertilizer production line. Misali, you need to automatic batching systems, fertilizer crusher, fertilizer disc granulator, fertilizer dryer and cooler, fertilizer coater kuma fertilizer packing machine. These machines from FPC company have strong adaptability. You can use them to make the NPK fertilizer, di-calcium phosphate fertilizer,ammonia fertilizer and potash fertilizer.

4 Points You Need To Pay Attention To If You Want Your Pan Granulator To Have A Long Service Life.

For reducing the cost of the production equipment, you should often note the operation situations of the pan granulation machine. Here are 4 suggestions you can refer to while using the disc pellet making machine.

    Idan kuna da wata sha'awa ko buƙatar samfuranmu, kawai jin daɗin aiko mana da tambaya!

    • Sunan ku*

    • Kasar ku

    • Imel ɗin ku*

    • Number/Whatsapp

    • Raw Materials*

    • Iyawa a kowace awa*

    • Takaitaccen Gabatarwa Ga Aikin Ku?*

    How Much Does A Chicken Manure Production Line Cost?2022-08-09T17:27:46+08:00

    A chicken manure fertilizer production line consists of many different fertilizer machines.Thus, Shunxin machine engineer need to know your budget, factory site, types of the raw material and some other information to design a perfect fertilizer production line for you.For example, if you choose fresh chicken manure as raw material, there is no doubt that you need buy a dewatering machine to reduce the moisture content of the fresh chicken manure. Duk da haka, if you choose dry chicken manure as raw material, you should choose a crusher machine for your chicken manure production line. Menene ƙari, configuration of the fertilizer machines will influence the price of a chicken manure production line. Misali, if you have high configuration of fertilizer machines in your chicken manure production line.You can equip with Siemens motors, definitely, your fertilizer production line will cost more.

    compost machine

    All Shunxin fertilizer machines are sold at factory prices, because we have our own large factory. Menene ƙari, Shunxin aims to provide high-quality and economical fertilizer facilities to all our clients.Anyway, if you want to buy a chicken manure production line, please contact us. Our sales will give you best advice.

    How To Choose A Chicken Manure Production Line At The Lower Cost?

    While choosing the chicken manure fertilizer production line, you can determine it based on your budget.With the different budgets, you can buy different lines to set up the chicken manure fertilizer production lines. The following is about the line selection of different budgets ranges.

    Kamar yadda aka ambata a sama, when setting up the chicken manure fertilizer line with the budget of $35,000-$9000, your plant is suitable for producing the powder organic fertilizer. Saboda haka, while composting the materials, you can choose the composting machine and loader type feeder. For the crushing process, we recommend you buy the new type vertical crushing machine. Then to improve the packing efficiency, you’d better use the fully automatic packing scales.

    When you intend to run the chicken manure fertilizer line with the budget of $110,000-$190,000, you can set up the granular organic fertilizer production line.While assembling the granular chicken manure fertilizer production line, in addition to purchasing equipment that composes the powder production line, you also need granulating equipment like churning granulation machine that can make powdered organic fertilizer into granules. To improve the fertilizer granules quality, the equipment you still need to buy are the rotary drum cooling machine, injin bushewa kuma coating machine.

    The equipment configuration of the chicken manure fertilizer line built with a budget of $360,000-$550,000 is higher than that of the building with a budget of $110,000-$190,000. While granulating the chicken manure organic fertilizer, we recommend you use the rotary drum pellet making machine or the disc granulation machine. But using the granulation machine, you can produce the granular chicken manure fertilizer on a large scale.

    Kuskure: Ba a sami form ɗin tuntuɓar ba.

    Rigar granulation & bushe granulation2022-07-05T10:18:16+08:00

    Lokacin yin granules taki, akwai manyan hanyoyin granulating guda biyu: rigar granulation da bushe granulation. Sa'an nan abin da hanya zai iya zama mafi alhẽri ga daban-daban kayan? Yadda za a zabi na'ura mai dacewa don samun ingantaccen taki granules?

    Bambanci tsakanin rigar granulation da busassun granulation

    Rigar granulation yana nufin granulating na taki kayan da game da 30%-50% abun ciki danshi. Lokacin granulating, kayan ko da yaushe suna zama cikin granules.Domin yana da ƙarfin centrifugal da injin granulating ke samarwa yayin aiki.. Bayan granulating, granules ko da yaushe suna da danshi da zafin jiki marasa dacewa. Domin tabbatar da ingancin pellets taki, yana da matukar mahimmanci don samar da injin sanyaya taki da bushewa don yin shuka taki. Sannan zaku iya tattara su don siyarwa..

    Dry granulation shi ne granulating tsari na bushe kayan da danshi abun ciki game da 12%-18%. Low danshi abun ciki kayyade granulating tsari ko da yaushe extruding. Granules na ƙarshe suna da girman iri ɗaya da taurin lafiya. Haka kuma, pellets da aka yi ta hanyar busassun granulating na asali ba sa buƙatar ƙarin matakai.Saboda haka,za ku iya tattara su kai tsaye don ajiya mai dacewa da sufuri. Menene’ Kara, bushe granulation yana da sauƙin samar da tsari, ƙananan saka hannun jari da aiki mai sauƙi.Ya dace da samar da ƙananan da matsakaicin taki.

    Wet granulation inji

    A cikin SX, Mun ƙirƙira da yawa granulator ƙunshi rotary drum granulator, sabon nau'in nau'in takin zamani na granulator da kwanon rufi. Dukansu sun ɗauki fasahar rigar. Me ya fi haka, su granulating rates ne mafi girma fiye da 95%. Kuma pellets suna da siffofi masu zagaye tare da diamita daga 3mm-8mm.

    Sabon nau'in nau'in takin zamani na granulator shine takamaiman injin da ake amfani dashi kawai don yin pellet ɗin taki. Its iya aiki ne game da 1-8t / h. Saboda haka, ya fi dacewa da kanana da matsakaicin girman layin samar da taki. Amma ga drum granulator da kwanon rufi pelletizer,za a iya amfani da su a Organic taki granules samar line da fili taki granulation line.In Bugu da kari,idan kuna son babban sikelin samarwa,deum granulator shine zabi na farko a gare ku.Irin samar da shi shine 1-20t/h.

    Dry Granulation

    Kayan aiki da ake amfani da su a bushe granulation

    Granulator da ake amfani da shi don busassun granulation a cikin SX yana ƙunshe da nau'in abin nadi biyu da pelletizer mai lebur.

    Nadi extrusion granulator ya dace da fili taki granulating shuka. Domin ana iya amfani dashi don granulating kowane nau'in kayan taki na gama gari. Lokacin aiki, biyun nadi zanen gado extrude taki kayan a cikin high hardness granules. Bugu da kari, Za'a iya daidaita siffar da girman soket ɗin ƙwallon ƙwallon a kan takardar abin nadi ta hanyar buƙatun ku. Kuna da zaɓuɓɓuka masu yawa don waɗannan sigogi. Misali,yana da siffar matashin kai,siffar semicircle da siffar goro.Bayan haka,za ka iya zabar mu sabon lebur ball siffar da square mashaya siffar.

    Sabanin abin nadi granulator, Za a iya amfani da na'ura mai lebur mutu don yin granules taki. Gabaɗaya,Ƙarshen taki pellets su ne cylindrical siffofi tare da diamita tsakanin 4mm zuwa 8mm. Tare da taki injin goge goge, za ku iya sanya su cikin ƙwallo zagaye.

    Kuskure: Ba a sami form ɗin tuntuɓar ba.

    Shuka taki yakamata yadda ake zabar injin pelleting?2022-05-30T10:57:53+08:00

    A matsayin sabon mafari a wannan sana’ar ta taki,kana karatun gina masana'antar samar da taki. A halin yanzu, ya kamata ka yi la'akari da yadda za a zabi na'urar pelleting .Saboda kayan aikin granulation shine mahimmin na'ura a cikin tsarin samar da taki mai inganci.Ya kamata ka zabi abin dogara da kayan aikin taki don siyan granulator.. Don cimmawa 95% yawan ball,za mu iya samar da mafi inganci kuma madaidaicin injin pelleting don masana'antar samar da taki.

    Kanana da matsakaicin shuka taki

    disc pelletizer

    Wannan pelletizer faifai ne wanda aka ƙera don ƙanana da matsakaicin girman shuke-shuken taki.

    Pan pelletizer granulator model: SXYZ-1800

    Pelleting diamita na diski: 1800mm

    Motar foda:3kw

    Ƙarfin pelletizer Disc: 0.8-1.2 t/h

    Girman diski:2060*1700*2130

    Fayil pelletizer yana da fa'idodin ƙarancin kuɗin saka hannun jari da dawo da sauri, wanda ya dace sosai ga masana'antun da suka fara samar da takin mai magani npk. Idan layin samarwa na 1t / h yana aiki don 10 awanni a rana. An kiyasta cewa zai iya samar da takin npk 10t a kowace rana, kuma kayan aiki na shekara-shekara na iya kaiwa 3000t. Wannan injin 1t/h disc taki pelleting machine shine cikakkiyar zaɓi don ƙaramin injin npk taki.. Bayan haka, da 1t / h granulation samar line zuba jari kudin ne kawai game da 100,000$.

    Babban sikelin taki shuka

    mai pelletizer

    Wannan rotary drum pelletizer ne wanda aka ƙera don manyan shuke-shuken taki.

    Rotary drum pelletizer granulator model: Saukewa: SXZGZ-3210

    Pelleting diamita na diski: 3200mm

    Motar foda:37kw

    Ƙarfin pelletizer Disc: 15-30 t/h

    ShunXin ya samar da wannan babban shukar taki tare da rotary drum pelletizer mai sayar da zafi.Drum mai jujjuya yana kera manyan mashigai da kanti don samun yawan taki mai yawa.. Yana iya samar da npk pellets har zuwa 30 ton a kowace awa. Ana iya sarrafa shukar kwanaki 300 a kowace shekara, 12 hours a rana. Idan pelleting samar da tsarin iya aiki 1 canza ko 2 motsi, zai fi kyau 3 canza rana. Ta wannan hanyar, iya aiki na shekara-shekara na iya isa 108,000 mt a shekara.Duk da cewa kasafin kudin ya kusa 400,000$, zai iya taimaka maka samar da pellets masu inganci don siyar da farashi mai kyau. A lokaci guda, an sanye shi da rufin roba. Ba shi da sauƙi lalata injin ku kuma yana da tsawon rayuwar sabis don rage farashin injin ku.

    Pelleting taki shine babban mataki na samar da taki mai inganci. Yadda za a zabi mafi kyawun pelletizer taki? Disc ko rotary drum granulation inji duk mai kyau zabi don npk taki shuka. Don zaɓar ɗaya daga cikinsu ,abokan ciniki iya la'akari da daban-daban samar iya aiki bisa ga taki shuka karami ko babban sikelin. Idan kana da kananan npk shuka, pelletizer na diski zai taimaka muku kashe kasuwancin taki.Amma, bayan kana da babban sikelin npk shuka,Drum pelleting na iya samar da taki mai inganci don dogon riba.Ko da kuna buƙatar injin pelleting ko cikakke fasahar samar da granulation,za mu iya ba ku mafi kyawun bayani.Ƙarin cikakkun bayanai game da granulation taki,don Allah a tuntube mu yanzu.

    Kuskure: Ba a sami form ɗin tuntuɓar ba.

    Menene bambanci tsakanin takin granular da foda?Wanne ne zai fi kyau?2022-05-30T12:01:37+08:00

    A cikin 'yan shekarun nan, Da yawan masu sana'ar taki sun zabi sayar da taki mai yawa a kasuwar taki,ba powdery npk. Amma me yasa?Menene bambanci tsakanin taki granular da foda taki?Gabaɗaya, girman barbashi na iyaka yana kusa 0.1 mm. Barbashi da girman ƙasa da 0.1 mm ana kiransa foda, kuma girman granular yana kusa 0.1 mm ku 10 mm.Mafi girma barbashi wuce 10mm ne za a caking.

    Me yasa taki sanya a cikin granules a masana'antar taki,?Menene fa'idodin taki granules idan aka kwatanta da foda?

    • Sarrafa girman barbashin taki yana da matuƙar mahimmanci ga ajiya da jigilar takin. Foda da takin mai magani yana da sauƙi don samar da ƙura yayin sufuri, haifar da gurbatar yanayi da sharar gida, yayin da granular takin mai magani ba shi da sauƙi don yin burodi kuma yana da sauƙin sufuri.
    • Layin samar da NPK zai ƙara wasu gano abubuwan gina jiki don inganta ingantaccen taki na fili taki, yayin da foda taki yana da sauƙin sha danshi da cake bayan ƙara abubuwan ganowa. Duk da haka, abun da ke ciki na granular taki ne barga, kuma ba shi da sauƙin yin kek ko da an ƙara abubuwan ganowa.
    • Taki granulation yana inganta ingancin aikin noma. Granules taki suna taka rawar taki mai saurin sakin jiki. Yana dacewa don hadi kuma ba sauƙin lalata ƙasa ba.
    • Idan aka kwatanta da takin mai foda, Masu kera taki sun za i su samar da takin zamani na iya samun riba mai yawa.A kasuwar taki, kewayon farashin kowace tan granular taki shine 200-300$.

    Ana siyar da takin granular sosai a kasuwa

    Idan aka kwatanta da foda da takin mai magani, granular takin mai magani yana buƙatar ƙara tsarin granulation. Amma granular takin mai magani yana da ƙarin fa'idodi a wurare dabam dabam, aikace-aikace da ingancin taki, isa ya biya diyya farashin granulation. Saboda haka, akasarin takin da ake sayarwa a kasuwa ana siyar da su ne. Kwanan nan, takin gona da takin gargajiya kamar takin zamani da kaji taki An kuma yi amfani da su bayan an granulated.

    Manufacturing granular taki

    Hasashen kasuwar takin zamani yana da faɗi sosai. Saboda haka, yadda ake kera barbashi na taki?Tsarin samar da pelleting taki ya haɗa da hadawa,granulating, bushewa, sanyaya da sauransu, don haka tsarin layin samar da taki granular ya fi fayyace. Don haka kuna buƙatar iri-iri kayan aikin samar da taki don samar da masana'antar samar da takin zamani. Duk da haka, layin npk granulate mai rikitarwa na iya samun ƙarin takin npk mai inganci. Menene ƙari, Tsarin ShunXin na kera granulator npk yana da tattalin arziki, kuma za ku iya biyan kuɗi kaɗan amma ku sami fa'idodi masu yawa. Kamfaninmu zai iya ba ku kowane bayani game da shukar npk don taimaka muku samar da takin pelleting npk yadda ya kamata. Barka da zuwa tuntuɓar mu yanzu..

    Kuskure: Ba a sami form ɗin tuntuɓar ba.

    Moisture Control in Pan Granulation Process2022-05-27T16:41:49+08:00

    Disc granulator is a type of popular sale fertilizer equipment in our factory, since its wide applicability in both organic and compound fertilizer production plants. The more fertilizer pellets made by the pan granulator, the more profits you will get from your fertilizer production business. Don haka, it is key to increase the production capacity of this granulation machine. Duk da haka, how to do it? By using wet granulation technology, customer can make pellets fertilizer from organic or compound raw materials within 25% to 30% moisture contents. The moisture content in the raw materials to be granulated are paramount during pan granulation for quality and efficient fertilizer production. The following are detailed tips for your reference.

    Disc Granulator

    Adopted by wet granulation design technology, when working, it is the key to maintain the raw materials within a certain moisture content.

    In the pan granulation process, if the raw materials are too wet, it will be stuck in the pan. Duk da haka, if the raw materials are too dry, it will hard to make fertilizer granules products.Usually, raw materials within 25% to 30% moisture are perfect for mass production granulating with the disc pan. Don haka, for a higher capacity and quality fertilizer pellets production, it is crucial to control the raw materials moisture within a certain degree. How to do that? The following technical supports from our factory just for your reference.

    Technical Supports in Wet Granulation Process with Fertilizer Pan

    With over 30 years’ experience in the fertilizer granulation equipment research and development, we are always manufacture products that strictly meet customers’ requirements. In the wet fertilizer granulation process, to meet the requirements on the moisture control, we develop different types of machines. Su ne, dewatering machines before granulation, dryers after granulation, and assisted water spring systems during granulation.

    Before granulation, what to do if the moisture too high?

    Before granulation, organic materials like cow dung, chicken manure, piggery waste or sheep dung, are rich in moisture content. Customers need to compost these materials for granulation. Duk da haka, dewatering is the first step you need to do. Dewatered raw materials are efficient for composting and the later granulation.

    After granulation, worry about the moisture in the granules?

    After fertilizer pan granulation process, the moisture content in the granules are also within 25% to 30%. Within such moisture content, it is not appliable for long time storage and transportation. To solve this, there are rotary drum dryers, you can use to decrease the moisture content to 8% to 15% after disc pan pelleting process.

    Whereas, raw materials too dry to graduate, what to do?

    In pan granulation process, if the raw materials too dry, it will be hard to making granules. Considering this, we design water sprinklers systems installed on the pan disc. When using the pan pelletizer, customers can provide enough moisture contents for better granulation effect. Haka kuma, you can also add nutrient liquid additives to make quality pellets by this system.

    25% TO 30% MOISTURE, how to estimate?

    25% to 30% moisture content are ideal for quality and efficient granulation. But such standard is difficult for most of green hands on fertilizer production process. Here we recommend you tips to estimate the moisture content whether it is ok for granulate or not. Before granulation, customers can gab the raw materials. If you feel the raw materials are easy to sticky, that will be too wet to granulate. Duk da haka, if they are loose to flow with your fingers, that will be perfect for granulating.

    Moisture control is the key process for quality and efficient organic compound fertilizer production. 25% to 30% moisture content in the raw materials are perfect for pan granulation. To meet this requirement, customers can use dewatering machines if raw materials are too wet. If they are too dry, the associated water spring system will do the job for quality granulation. Duk da haka, after the pan pelleting, customers can use dryers too decrease the moisture content in the granules for long time storage and convenient transportation. While for customers new to this business, you can grab the materials to determine whether it is good for granulation. More detailed info on pan granulation, welcome contact us now.

    Kuskure: Ba a sami form ɗin tuntuɓar ba.

    Where Is the Disc Granulator Machine for Poultry Waste Manure?2022-08-30T11:01:47+08:00

    FPC is a company which specializes in granulating machines research and development. There are many types of fertilizer granulators for sale in FPC company. Saboda haka, you can get the quality and efficient pan granulator here.

    There are many models of disc organic fertilizer granulator produced in FPC factory. You can tell us about your production capacity and budget, we will recommend the most suitable type of disk pelletizer for you.

    Disc Fertilizer Pelletizer Products Display

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    What Is the Pan Granulation Process?2021-10-21T14:53:53+08:00

    Detailed Pan Granulation Process

    Na farko, deliver the powder fertilizer into the disc evenly. Lokacin aiki, the spray device on pan pellet making machine adds the water into the disc . The moisture is the key to form granules. Within 5-8minutes, fertilizer pellets will be formed. After granulation, you can get the finished fertilizer pellets with about 30% moisture. When reaching the required size, the qualified fertilizer granules will be discharged from the machine automatically. With FPC pan fertilizer granulation machine, you can produce 1-8mm fertilizer pellets.

    The above data are just for your reference. The disc granulator manufactured from FPC has high working efficient and high granulate rate. Misali, FPC disc granulator can granulate the fertilizer continuously. You can produce 0.02t-6t fertilizer pellets per hour by using pan granulator. Menene ƙari, pellet rate of FPC plate granulator is more than 93%.

    Two Methods to Adjust Granules Size

    Bugu da kari, you can adjust the fertilizer pellets size with the pan pellet making machine. There are two ways to adjust the fertilizer granules size. One is control the moisture. You can adjust the spray system to control the water content. The more water, the bigger granules. The other is to adjust pan slop angle. Sharper slope, smaller size.

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