The double roller extrusion granulator is an excellent fertilizer pellets making equipment. The double-roller press fertilizer pellets making machine adopts the bushe granulation. For granulating the powder fertilizer, more and more fertilizer makers choose to use the double-roller pellet machine. It is because that there are many advantages of the double roller extrusion granulating machine. SX designs many kinds of the double roller press granulation machine. While granulating, many fertilizer manufacturers would like to use the SX double-roller extrusion machine. You can know about the reason by reading the following. As the fertilizer equipment producer with years’ experience, we can also offer some skills about operating and maintaining the double roller extrusion granulating machine. I mana, we can also give you technical support if you need.
Why So Many Fertilizer Producers Prefer To Use The Sx Double Roller Extrusion Granulator?
When producing the granular organic fertilizer, there are many people to choose the SX organic fertilizer double roller extrusion granulation machine for the granulating process. What are the advantages of the SX double roller pellet press pelleting machine? You can know the answer from the following.
Kamar yadda aka ambata a sama, you can know about the advantages about the double-roller extrusion pelleting machine produced by SX. Because of these advantages, more and more fertilizer makers choose the SX double-roller press granulating machine.
What Is The Detailed Technical Parameters Of The Sx Double Rollers Extrusion Granulator?
There are many types and specifications of the double roller pellet machine produced by SX. We can guarantee that the granulation machine you buy must be high quality and working efficiency. You can know about the specific technical parameters from the followings.
In addition to the above technical parameters, we also choose the excellent materials to produce the double roll extrusion grain making machine. Misali, our frame material is carbon steel plate. Saboda haka, you can believe in the quality of our granulation machines.
| Samfura | Powder(kw) | Granule Diameter(mm) | Roller Sheet Size (mesh) | Dimension(mm) |
|---|---|---|---|---|
| SXDJ-1T | 15 | 4-10 | 150×220 | 4100×1600×1150 |
| SXDJ-1.5T | 18.5 | 3-10 | 150×300 | 4250×1850×1300 |
| SXDJ-2T | 22 | 3-10 | 185×300 | 4700×2350×1600 |
How To Operate The Double Roller Extrusion Granulator?
In order to get the high working efficiency of the double roller press granulating machine, you should know that how to operate the machine safely. You can refer to the following.
Before Granulating
Before starting to granulate the powder fertilizer, you need to preheat the double-roller press granulating machine for about 50 minutes. Because in the normal granulation process, it needs to continue to add heat. Bayan haka, you have to adjust the temperature appropriately according to different materials.
While Granulating
When operating, the temperature of the granulation machine needs to be stable. The temperature of the granulator head part should be kept at about 200℃. When feeding the fertilizer materials, you should note to convey the materials evenly. In ba haka ba, the pellet quality and yield of the fertilizer will be affected.
After Granulating
After the granulation process is completed, you should make sure that the power supply of the machine is completely disconnected. Bugu da kari, you must take off the plug of the machine head. Ta wannan hanyar, you can make sure the granulation machine has stopped working completely to keep working situation safe.
By operating the double-roller extrusion granulating machine in this way, you can get a granulation machine with high processing capacity. Furthermore, you can improve the fertilizer pellets production efficiency.
How To Adjust The Double Roller Extrusion Granulator To Control The Particles Sizes?
Bayan granulating, you may find that the fertilizer particles doesn’t meet your production requirement. Then how to change the particles size by adjust the double-roller pellet machine? You can adjust the following two parts to change the granules size.
Following the above two aspect, you can operate the double roller type fertilizer pellets making machine more effectively. Menene ƙari, you can get the qualified fertilizer granules by adjusting the granulation machine.
How To Avoid Abrasion Of The Roller Skin On The Double Roller Extrusion Granulator?
In fertilizer production, there must be some damages on the roller skin of the double-roller pellet press granulation machine. If you apply the granulating machine more properly, you can reduce the damage of the roller skin and prolong the using time of the granulation machine. But what is the preventive measure of avoiding the roller skin wear? The followings you can refer to are the preventive measures.
The Fertilizer Raw Materials
There are some impurity substances like steel and stones which will damage the roller skin. Saboda haka, before granulation, you should remove the slag and useless raw materials through using the fertilizer screening machine. When granulating the raw materials with high moisture and pH, you should inspect the roller skin regularly.
The Fertilizer Feeding Speed
Because the roller skin will be damage due to the uneven force produced by the inconstant speed of feeding materials. Saboda haka, when you granulate the powder fertilizer with the double-roller press granulation machine, you should feed the powder fertilizer into the machine with the constant speed. Ta wannan hanyar, there will be less granulation machine abrasion while using it.
While operating the double-roller extrusion granulation machine through noting the above two aspects, you can cut down the maintenance cost. Saboda haka, the proper use and maintenance are the key way to reduce wear of the roller skin.
How to Maintain the Double Roller Extrusion Granulator?
In order to cut the cost of purchasing granulation machine, you should maintain the machine regularly and prolong the service life. But how should you do? You can refer to the following suggestions.
The prerequisite for extending the service life is to maintain the machine correctly. Saboda haka, in order to granulating normally, you need to observe the working status of the double roller extrusion granulation machine so that you can solve the problems in time. You can contact with us to solve the problems about the double-roller pellet machine. Out technical staff can give you technical support.
Ta hanyar da ke sama, you will get a further understand about the double roller press granulation machine. A cikin SX, there are many specifications of the machine you can choose. In addition to provide you high-quality fertilizer production machine, we can also give you professional technical support. If you need the granulation machine, you can contact with us anytime.
Lokacin yin granules taki, akwai manyan hanyoyin granulating guda biyu: rigar granulation da bushe granulation. Sa'an nan abin da hanya zai iya zama mafi alhẽri ga daban-daban kayan? Yadda za a zabi na'ura mai dacewa don samun ingantaccen taki granules?
Bambanci tsakanin rigar granulation da busassun granulation
Rigar granulation yana nufin granulating na taki kayan da game da 30%-50% abun ciki danshi. Lokacin granulating, kayan ko da yaushe suna zama cikin granules.Domin yana da ƙarfin centrifugal da injin granulating ke samarwa yayin aiki.. Bayan granulating, granules ko da yaushe suna da danshi da zafin jiki marasa dacewa. Domin tabbatar da ingancin pellets taki, yana da matukar mahimmanci don samar da injin sanyaya taki da bushewa don yin shuka taki. Sannan zaku iya tattara su don siyarwa..
Dry granulation shi ne granulating tsari na bushe kayan da danshi abun ciki game da 12%-18%. Low danshi abun ciki kayyade granulating tsari ko da yaushe extruding. Granules na ƙarshe suna da girman iri ɗaya da taurin lafiya. Haka kuma, pellets da aka yi ta hanyar busassun granulating na asali ba sa buƙatar ƙarin matakai.Saboda haka,za ku iya tattara su kai tsaye don ajiya mai dacewa da sufuri. Menene’ Kara, bushe granulation yana da sauƙin samar da tsari, ƙananan saka hannun jari da aiki mai sauƙi.Ya dace da samar da ƙananan da matsakaicin taki.
Wet granulation inji
A cikin SX, Mun ƙirƙira da yawa granulator ƙunshi rotary drum granulator, sabon nau'in nau'in takin zamani na granulator da kwanon rufi. Dukansu sun ɗauki fasahar rigar. Me ya fi haka, su granulating rates ne mafi girma fiye da 95%. Kuma pellets suna da siffofi masu zagaye tare da diamita daga 3mm-8mm.
Sabon nau'in nau'in takin zamani na granulator shine takamaiman injin da ake amfani dashi kawai don yin pellet ɗin taki. Its iya aiki ne game da 1-8t / h. Saboda haka, ya fi dacewa da kanana da matsakaicin girman layin samar da taki. Amma ga drum granulator da kwanon rufi pelletizer,za a iya amfani da su a Organic taki granules samar line da fili taki granulation line.In Bugu da kari,idan kuna son babban sikelin samarwa,deum granulator shine zabi na farko a gare ku.Irin samar da shi shine 1-20t/h.
Kayan aiki da ake amfani da su a bushe granulation
Granulator da ake amfani da shi don busassun granulation a cikin SX yana ƙunshe da nau'in abin nadi biyu da pelletizer mai lebur.
Nadi extrusion granulator ya dace da fili taki granulating shuka. Domin ana iya amfani dashi don granulating kowane nau'in kayan taki na gama gari. Lokacin aiki, biyun nadi zanen gado extrude taki kayan a cikin high hardness granules. Bugu da kari, Za'a iya daidaita siffar da girman soket ɗin ƙwallon ƙwallon a kan takardar abin nadi ta hanyar buƙatun ku. Kuna da zaɓuɓɓuka masu yawa don waɗannan sigogi. Misali,yana da siffar matashin kai,siffar semicircle da siffar goro.Bayan haka,za ka iya zabar mu sabon lebur ball siffar da square mashaya siffar.
Sabanin abin nadi granulator, Za a iya amfani da na'ura mai lebur mutu don yin granules taki. Gabaɗaya,Ƙarshen taki pellets su ne cylindrical siffofi tare da diamita tsakanin 4mm zuwa 8mm. Tare da taki injin goge goge, za ku iya sanya su cikin ƙwallo zagaye.
Kuskure: Ba a sami form ɗin tuntuɓar ba.
A matsayin sabon mafari a wannan sana’ar ta taki,kana karatun gina masana'antar samar da taki. A halin yanzu, ya kamata ka yi la'akari da yadda za a zabi na'urar pelleting .Saboda kayan aikin granulation shine mahimmin na'ura a cikin tsarin samar da taki mai inganci.Ya kamata ka zabi abin dogara da kayan aikin taki don siyan granulator.. Don cimmawa 95% yawan ball,za mu iya samar da mafi inganci kuma madaidaicin injin pelleting don masana'antar samar da taki.
Kanana da matsakaicin shuka taki
Wannan pelletizer faifai ne wanda aka ƙera don ƙanana da matsakaicin girman shuke-shuken taki.
Pan pelletizer granulator model: SXYZ-1800
Pelleting diamita na diski: 1800mm
Motar foda:3kw
Ƙarfin pelletizer Disc: 0.8-1.2 t/h
Girman diski:2060*1700*2130
Fayil pelletizer yana da fa'idodin ƙarancin kuɗin saka hannun jari da dawo da sauri, wanda ya dace sosai ga masana'antun da suka fara samar da takin mai magani npk. Idan layin samarwa na 1t / h yana aiki don 10 awanni a rana. An kiyasta cewa zai iya samar da takin npk 10t a kowace rana, kuma kayan aiki na shekara-shekara na iya kaiwa 3000t. Wannan injin 1t/h disc taki pelleting machine shine cikakkiyar zaɓi don ƙaramin injin npk taki.. Bayan haka, da 1t / h granulation samar line zuba jari kudin ne kawai game da 100,000$.
Babban sikelin taki shuka
Wannan rotary drum pelletizer ne wanda aka ƙera don manyan shuke-shuken taki.
Rotary drum pelletizer granulator model: Saukewa: SXZGZ-3210
Pelleting diamita na diski: 3200mm
Motar foda:37kw
Ƙarfin pelletizer Disc: 15-30 t/h
ShunXin ya samar da wannan babban shukar taki tare da rotary drum pelletizer mai sayar da zafi.Drum mai jujjuya yana kera manyan mashigai da kanti don samun yawan taki mai yawa.. Yana iya samar da npk pellets har zuwa 30 ton a kowace awa. Ana iya sarrafa shukar kwanaki 300 a kowace shekara, 12 hours a rana. Idan pelleting samar da tsarin iya aiki 1 canza ko 2 motsi, zai fi kyau 3 canza rana. Ta wannan hanyar, iya aiki na shekara-shekara na iya isa 108,000 mt a shekara.Duk da cewa kasafin kudin ya kusa 400,000$, zai iya taimaka maka samar da pellets masu inganci don siyar da farashi mai kyau. A lokaci guda, an sanye shi da rufin roba. Ba shi da sauƙi lalata injin ku kuma yana da tsawon rayuwar sabis don rage farashin injin ku.
Pelleting taki shine babban mataki na samar da taki mai inganci. Yadda za a zabi mafi kyawun pelletizer taki? Disc ko rotary drum granulation inji duk mai kyau zabi don npk taki shuka. Don zaɓar ɗaya daga cikinsu ,abokan ciniki iya la'akari da daban-daban samar iya aiki bisa ga taki shuka karami ko babban sikelin. Idan kana da kananan npk shuka, pelletizer na diski zai taimaka muku kashe kasuwancin taki.Amma, bayan kana da babban sikelin npk shuka,Drum pelleting na iya samar da taki mai inganci don dogon riba.Ko da kuna buƙatar injin pelleting ko cikakke fasahar samar da granulation,za mu iya ba ku mafi kyawun bayani.Ƙarin cikakkun bayanai game da granulation taki,don Allah a tuntube mu yanzu.
Kuskure: Ba a sami form ɗin tuntuɓar ba.
A cikin 'yan shekarun nan, Da yawan masu sana'ar taki sun zabi sayar da taki mai yawa a kasuwar taki,ba powdery npk. Amma me yasa?Menene bambanci tsakanin taki granular da foda taki?Gabaɗaya, girman barbashi na iyaka yana kusa 0.1 mm. Barbashi da girman ƙasa da 0.1 mm ana kiransa foda, kuma girman granular yana kusa 0.1 mm ku 10 mm.Mafi girma barbashi wuce 10mm ne za a caking.
Me yasa taki sanya a cikin granules a masana'antar taki,?Menene fa'idodin taki granules idan aka kwatanta da foda?
- Sarrafa girman barbashin taki yana da matuƙar mahimmanci ga ajiya da jigilar takin. Foda da takin mai magani yana da sauƙi don samar da ƙura yayin sufuri, haifar da gurbatar yanayi da sharar gida, yayin da granular takin mai magani ba shi da sauƙi don yin burodi kuma yana da sauƙin sufuri.
- Layin samar da NPK zai ƙara wasu gano abubuwan gina jiki don inganta ingantaccen taki na fili taki, yayin da foda taki yana da sauƙin sha danshi da cake bayan ƙara abubuwan ganowa. Duk da haka, abun da ke ciki na granular taki ne barga, kuma ba shi da sauƙin yin kek ko da an ƙara abubuwan ganowa.
- Taki granulation yana inganta ingancin aikin noma. Granules taki suna taka rawar taki mai saurin sakin jiki. Yana dacewa don hadi kuma ba sauƙin lalata ƙasa ba.
- Idan aka kwatanta da takin mai foda, Masu kera taki sun za i su samar da takin zamani na iya samun riba mai yawa.A kasuwar taki, kewayon farashin kowace tan granular taki shine 200-300$.
Ana siyar da takin granular sosai a kasuwa
Idan aka kwatanta da foda da takin mai magani, granular takin mai magani yana buƙatar ƙara tsarin granulation. Amma granular takin mai magani yana da ƙarin fa'idodi a wurare dabam dabam, aikace-aikace da ingancin taki, isa ya biya diyya farashin granulation. Saboda haka, akasarin takin da ake sayarwa a kasuwa ana siyar da su ne. Kwanan nan, takin gona da takin gargajiya kamar takin zamani da kaji taki An kuma yi amfani da su bayan an granulated.
Hasashen kasuwar takin zamani yana da faɗi sosai. Saboda haka, yadda ake kera barbashi na taki?Tsarin samar da pelleting taki ya haɗa da hadawa,granulating, bushewa, sanyaya da sauransu, don haka tsarin layin samar da taki granular ya fi fayyace. Don haka kuna buƙatar iri-iri kayan aikin samar da taki don samar da masana'antar samar da takin zamani. Duk da haka, layin npk granulate mai rikitarwa na iya samun ƙarin takin npk mai inganci. Menene ƙari, Tsarin ShunXin na kera granulator npk yana da tattalin arziki, kuma za ku iya biyan kuɗi kaɗan amma ku sami fa'idodi masu yawa. Kamfaninmu zai iya ba ku kowane bayani game da shukar npk don taimaka muku samar da takin pelleting npk yadda ya kamata. Barka da zuwa tuntuɓar mu yanzu..
Kuskure: Ba a sami form ɗin tuntuɓar ba.
The above four points are about the double roller press granulator. The data is for your reference only. There are many models of the press granulation machine in FPC. You can provide us with your production plan. Then we can offer you the ideal extrusion pellet making machine.
Kuskure: Ba a sami form ɗin tuntuɓar ba.